Concept

Prestress — where it appears

A force applied to a structure before its load arrives, chosen so that the two together leave the material inside limits neither could have met alone. It is a self-equilibrating force put in on purpose, so it is invisible to statics and shows up as a deflection, a stress and — in a continuous member — a set of reactions.

Named by 29 essays across 8 fields — each of them below, with the objects they name alongside it.

What is left when the load comes off. Mild steel taken to a strain of 0.60% and then unloaded to zero stress, at which point the strain has not returned to zero: 0.469% of it is permanent.

What is left when the load comes off

Unload a section that has yielded and it does not return to nothing. It returns to a self-equilibrating stress field it did not have before, a permanent set, and an elastic range wider than the one it started with.

materials · Unloading
The stress that leaks away. A restrained shrinkage strain of 300 microstrain in concrete of modulus 32000 N/mm². Ignoring creep it produces 9.60 N/mm², which is above the tensile strength of 3.5 and predicts that every restrained concrete member ever cast has cracked. Counting creep by the superposition integral leaves 2.32 N/mm² after 27 years, and the one-line age-adjusted shortcut at the usually quoted ageing coefficient of 0.8 leaves 3.31. The two disagree — this creep function implies an ageing coefficient of 1.32, not 0.8 — and both are below the tensile strength, so the conclusion turns on counting creep at all rather than on how it is counted.

The strain that was imposed, and the stress that leaked away

Multiply a restrained shrinkage strain by the modulus and the answer is three times the tensile strength — which predicts that every restrained concrete member ever cast has cracked. Most have not, and the reason is that the material creeps while it is being stressed.

materials · Relaxation
Two triangles that cross zero, and a block that does not. Stress across a 300 × 700 mm section at each stage, compression positive. The prestress alone gives -6.33 MPa at the top and 20.61 at the bottom; at transfer, with only self-weight on it, the top is at -2.47 MPa and in service the section runs from 7.61 to 3.82 MPa — compression everywhere. The same beam with no prestress reaches -12.67 MPa at the bottom fibre, which is 4.2 times what the concrete can hold.

The load put on backwards

Every other structure in this collection waits for its load and then resists it. A prestressed one is given a load first — chosen, permanent, and pointing the wrong way — so that when the real one arrives the two nearly cancel and the material never has to do the thing it is bad at.

internal-forces · Prestress
The further it deflects, the harder it pulls back. Total load against midspan sag for a 30 m cable of 1000 mm² prestressed to 500 kN, carrying 5 kN/m. The cubic H³ − T₀H² − w²L²EA/24 = 0 was bisected at every point of the curve, so the sag at the full 150 kN is 0.740 m rather than the 1.125 m the flat-cable formula WL/8T₀ gives — the straight dashed line, which is the tangent to this curve at the origin and nothing more. Its slope is the initial stiffness 8T₀/L = 133.3 kN/m; at the marked point the tangent has reached 341.2 kN/m, 2.56 times as stiff, and the horizontal component of the tension has risen from 500 kN to 760 kN. Nothing about the steel changed. The geometry got better at the job.

The stiffness that comes from the shape

A cable has no bending stiffness whatever, and it still holds up a roof. What resists the load is the change of its own geometry, so its stiffness is a function of the tension already in it — and prestress buys stiffness that no change of material could.

structures · Cable stiffness
A reaction with no load, and the moment it bends the beam with. The prestress moments in a 2-span beam. The primary moment is −P·e, the tendon acting on its own section, and it reaches 540 kNm over the middle support. The secondary moment is what is left when the primary is taken off the total, and it is 306 kNm — 57% of the primary, with the same sign, so it does not cancel anything. It comes from the middle support refusing to let the beam lift: 51.0 kN pressing down there and 25.5 kN lifting at each end, a reaction set that sums to -2e-13 because nothing external was applied. Its diagram is straight between supports to 2.0e-13% of its own peak, which it has to be: reactions are point forces and a point force puts no curvature in a span.

The prestress that pushes back

On a simply supported beam a tendon is an internal matter and changes no reaction. Put the same beam on three supports and the tendon lifts it off the middle one, the support refuses, and the force it takes to hold the beam down is a reaction produced with no load applied at all.

internal-forces · Secondary prestress
Two null spaces of one matrix, and the count is their difference. Two pin-jointed frames, each with the forces it can carry with nothing applied to it drawn on its bars — tension one colour, compression the other, thickness in proportion. That force set is the null space of the equilibrium matrix; a mechanism is the null space of its transpose; and Maxwell's count b + r − 2j is the difference of their dimensions and knows neither of them separately. A square with both diagonals has s = 1 and m = 0. Two bars in a straight line has s = 1 and m = 1 with a count of 0, so the count is satisfied by a frame that both folds and can be prestressed — and the prestress stiffness is positive, which is why a tensioned pair of collinear bars is stiff at all.

The forces that are there with nothing applied

Maxwell's count is the difference between two dimensions, and it knows neither of them separately. A frame can satisfy it exactly and still both fold and be prestressable — and when it does, the second of those is what stops the first.

structures · Self-stress
The force spreads, and the spreading needs a tie. The end block behind an anchorage of 1200 kN on a 200 mm plate, in a section 700 mm deep. Half the force enters at the quarter point of the plate and leaves at the quarter point of the section, so a strut between the two rises 125 mm and needs a transverse tie to turn it. Placing the tie 0.5 depths from the face makes that tie force 214 kN — and at exactly half a depth this reproduces Guyon's 0.25P(1 − a/h) to the digit, which makes that famous coefficient a lever arm somebody chose rather than a property of concrete. The bearing stress under the plate is 20.0 N/mm² against 5.7 once the force has spread.

The force that splits what it pushes on

A prestressing tendon delivers its whole force through a plate a fraction of the section deep. One depth further along the stress is uniform, and the spreading in between requires a transverse tension nobody applied — the force that splits end blocks, and the only number in the design that no equilibrium equation on the member can see.

internal-forces · Anchorage zone
Four inequalities, and the wedge between them. The Magnel diagram: every limit on a prestressed section, plotted as a bound on 1/P against the eccentricity. Two of the four come from transfer, when the force is largest and the only moment is the beam's own weight, and two from service, when 20% of the force has been lost and the moment is 640 kNm. Each is linear in 1/P, which is the substitution that makes the problem a picture rather than a search. The shaded region is every force-and-eccentricity pair the section will accept: it is a wedge opening to the right, so the cheapest prestress is always at the largest eccentricity the cover allows — 1029 kN at e = 400 mm here. The section's kern is 241 mm, and every useful answer is outside it.

Four inequalities and a wedge

A prestressed section has to satisfy two stress limits when the force is largest and the load smallest, and two more when the force has relaxed and the load has arrived. Each is linear in one over the force — which turns a search for a prestress into a region on a page, and turns an impossible section into an empty one.

sections · Prestress limits
A fan, and where its forces go. Half a cable-stayed bridge: a tower 70 m above a deck, 12 stays reaching out over 200 m, and a uniform 200 kN/m on the deck. Each stay is drawn at a weight proportional to the force in it, from 3427 kN at the innermost to 10090 kN at the outermost — the outer stay carries the same vertical share and is far flatter, so it carries far more. The deck's shading is its own accumulated compression, 61905 kN at the tower, which is 1.55 times the load being lifted and is the horizontal half of every stay force added up. Nothing in this drawing is a catenary: every stay is straight and every one of them is a spring.

The cable that is a spring

A suspension bridge's cable is a funicular — it takes the shape the load gives it, and the deck's job is to make the load one that shape is right for. A stayed deck is not that at all. Its cables are straight, each reaches the deck at one point, and every one of them behaves as an inclined spring.

structures · Cable-stayed
Held up by a pressure nobody can feel. An air-supported roof of 60 m span and 9 m rise. The membrane has no bending stiffness whatever, so the only thing that can hold it in tension is a pressure difference, and the pressure has to exceed the load per unit plan area and nothing else: 0.25 kN/m² of fabric plus 0.6 of snow is 0.85 kN/m², so 1.19 kN/m² does it — 1190 pascals, which is 1.17 per cent of an atmosphere and 121 millimetres of water. Ears do not notice it. A door does: at 2.1 kN on an ordinary leaf, the building needs an airlock rather than a handle. And the whole of it arrives at the foundation as 3365 kN of uplift — 17.9 kN on every metre of perimeter — which is the bill the pressure's smallness conceals.

Held up by the air inside

A membrane has no bending stiffness at all, so the only thing that can hold it in tension is a pressure difference. The pressure needed to hold up a roof is smaller than the pressure a closed door makes — and the same pressure arrives at the foundation as hundreds of tonnes of uplift.

structures · Pneumatic structure
The free body that makes a hoop force a pressure times a radius. Half a ring cut along a diameter, with the pressure drawn normal to the wall wherever the wall is. Vertical equilibrium of the half ring is the whole derivation: the pressure acts over the projected width 2R whatever the shape of the arc, the two cut faces carry N each, so N = pR — 300 kN per metre here at 1 MPa on a 0.3 m radius. The result contains no wall thickness, no second moment, and no length along the pipe, which is why a hoop force is the one internal force in this collection that arrives with no lever arm attached to it. The stress does contain the thickness — 25 MPa at 12 mm — but the force does not, and a thicker wall carries exactly the same force at a lower stress.

The force that is only a radius

Every internal force in this collection arrives with a lever arm attached. A hoop force does not. Cut a cylinder along a diameter and the free body settles it in one line — pressure times radius, with no thickness, no second moment and no length in it — which is why a tank wall is thin and why its worst hoop force is not at the bottom.

internal-forces · Hoop tension
Eight slices is enough, and nobody would have guessed it. The error in a cracked section's moment capacity against the number of strips it was integrated with, for a 300 × 450 mm section with 1200 mm² of steel, measured against the same computation at 2048 strips. The point of the fibre method is that it contains no formula: slice the section, give every strip the strain the assumed curvature puts it at, move the neutral axis until the axial force balances, and sum. It handles a cracked section, a confined one, a prestressed one and a composite one with the same twenty lines. The discretisation costs 1.4% at 2 strips and 0.088% at 8 — and the convergence is not smooth, because what the error actually depends on is where the neutral axis falls relative to a strip boundary rather than on the strip count as such.

The section calculation with no formula in it

Every ordinary section result is a closed form, and each was derived once for one arrangement of material. Slice the section instead, give each strip the strain a curvature puts it at, and move the neutral axis until the axial force balances — and the same twenty lines answer for a cracked section, a confined one, a prestressed one and a composite one, having been told nothing about any of them.

sections · Fibre model
Cover enters twice, and the strength of the concrete enters once. How long a 20 mm bar has before the cover over it splits, against the cover, split into the two halves it is always split into. Initiation is the time for the chloride front to reach the bar, which goes as the square of the cover — Fick's law and nothing else — and it is 9.1 years at 35 mm and 36.2 at 70. Propagation is the time from there to a split cover, which is short: 0.9 years, because the cover cracks at a section loss of 0.21% and no strength check in this collection would notice a loss that small. The pressure the cover can take grows with the cover too, so cover appears in both terms and the concrete's own tensile strength appears in one of them, linearly. That asymmetry is why every durability clause in every code is about cover and crack width, and hardly at all about strength.

The load that comes from inside

Every action in this collection has been applied from outside — a weight, a pressure, a movement, a temperature. Corrosion is not applied at all, and the reason it belongs to statics rather than to durability is that what does the damage is a load: rust occupies three times the volume of the steel it came from, and the only place to make room is by pushing the cover apart.

materials · Corrosion
A Pratt truss of 8 panels. A Pratt truss under equal panel-point loads. The joint equilibrium equations were assembled and solved; 14 members came out in tension, 13 in compression and 2 carrying nothing.

The tie that spends an afternoon as a strut

A tension member is chosen by its area and nothing else. A compression member is chosen by how that area is arranged. So a member whose force reverses under some load case is not merely being asked for the same number with the other sign — it is being designed against a different variable, and the same steel can carry seventy times more or less depending on a shape nobody chose for that purpose.

stability · Load reversal
The props decide where the stress ends up. Bottom-fibre stress in the steel of a 12 m composite beam carrying 6 kN/m of wet concrete and 9 kN/m afterwards. Unpropped, the bare steel takes the first stage alone and reaches 146 MPa; propped, the finished composite section takes everything and reaches 93 MPa — a ratio of 1.57. 62% of the unpropped beam's final stress was locked in before the slab was structural at all. The deflections differ by 1.73 times for the same reason, and no drawing of the finished beam distinguishes the two.

The section that changed while it was being loaded

A stress is computed from a moment and a section modulus. When part of the moment arrived while the section was a different shape, there is no single section modulus to divide by — the stresses add and the properties do not, and two identical finished beams can differ by half again in stress with nothing on the drawing to say which is which.

sections · Staged section
The neutral axis is wherever the first moment vanishes. A 300 by 600 section with 1800 mm² of steel at a depth of 540, carrying 250 kNm after the tension side has cracked. The neutral axis is no longer at mid-depth: it has risen to 234.5 mm from the top, which is where the first moment of the compression zone plus the transformed steel vanishes. The compression is 15.4 N/mm² at the top fibre and the steel carries 301 N/mm²; the resulting couple is 541 kN on a lever arm of 462 mm, which multiplies back to the 250 kNm applied. The uncracked section would have had 6673×10⁶ mm⁴ against the cracked 3809×10⁶ — a loss of 43% of the stiffness.

Where the steel is, not how much of it

A section in bending resists a moment with a couple, and a couple is a force times a distance. The force is bought — it is an area of steel at a stress. The distance is free, decided by where the bars were put, and it is the variable almost nobody optimises because it does not appear on an order.

sections · Lever arm
The tendon is a load, pointing the other way. A 14 m beam with a parabolic tendon dropping 260 mm to midspan, stressed to 1440 kN after losses. Its curvature pushes the beam up along its whole length with an intensity of 8Pe/L² = 15.28 kN/m, against an applied 17.63 kN/m — so 2.34 kN/m is left to bend anything, and the beam carries 57.4 kNm where an unstressed one carries 432 kNm. What the section then feels is 6.40 MPa of uniform compression and very little else.

The load that comes from changing direction

A force that travels in a straight line asks nothing of anything. Bend its path and it asks for a transverse load of F over R along every millimetre of the curve, and that load is real, is nowhere on the load schedule, and is the same statement behind a prestressing tendon, a hoop force, an arch thrust and a web that buckles with nothing applied to it.

internal-forces · Deviation force
Two curvatures of opposite sign, which is what makes it a structure. A cable net over a 36 m square, drawn as the two families of cables that are also the two rulings of the surface. One family sags and carries downward load by hanging; the other rises and carries upward load — wind uplift, and a load reversal anywhere — by the same mechanism upside down. Neither can do anything alone. A single family of cables is a mechanism: it changes shape freely under any load pattern it was not tensioned for, and the shape it moves to is decided by the load rather than by the designer. Put the two together and each is the other's restraint, but only if they are pulled against one another first — the pretension of 520 kN in the sagging family and 715 in the hogging one is a self-equilibrating state that exists with no load on the roof at all, and it is what turns two mechanisms into one structure. The curvatures are drawn four times their true value: a real net of this span sags 2.2 m over 36, which is flatter than it looks anywhere.

Two curvatures of opposite sign

A single family of cables is not a structure. It is a mechanism that takes whatever shape the load asks for, and it will do that under any load pattern it was not tensioned for. Cross it with a second family curved the other way, pull the two against each other, and the pair becomes stiff — with no bending anywhere and no material property involved in the stiffness at all.

structures · Cable net

Built to the wrong length

A redundant structure's members do not have independent lengths. Choose all but one and geometry decides the last, so a member made a different length has to be pulled or pushed into place — and the force required stays in the structure for as long as the structure does. Nothing has been applied to it, there is no load case and no factor, and the members are carrying real force.

connections · Fit-up

The crack that never reached forty-five degrees

Every shear expression for reinforced concrete is a curve fitted to tests, because a cracked section has no free body worth drawing. An uncracked prestressed web has one — a single point, a Mohr's circle and a principal tension — and it is the only shear check in the subject that is derived rather than measured.

internal-forces · Prestressed shear

The deck that is its own cable

Every other cable structure hangs something from the cable. A stressed ribbon hangs nothing — the walking surface is the catenary, laid at a fiftieth of the span rather than a tenth, because a footbridge has to be walkable. That one decision hands the abutments six and a quarter times the entire weight of the bridge.

structures · Stressed ribbon

The force read off a frequency

Nothing can measure the tension in a stay cable directly — there is no gauge, no accessible end and no place to put a load cell. What there is, is a member whose frequencies are an arithmetic progression whose spacing is the square root of its own tension, so a phone taped to it for thirty seconds returns the force.

dynamics · Cable dynamics

The tendon that can be moved

Lift a continuous beam's tendon at its interior support without changing its drape and nothing about the beam's total moment changes. The primary falls, the secondary rises by exactly as much, and the pressure line stays where it was — which turns a parasitic effect into a quantity a designer can place.

internal-forces · Secondary prestress

A wall that is allowed to lift

A block that rocks inherits everything that decides whether it survives — a restoring moment set by its weight and shape that falls as it leans, and a loss of energy set by its proportions at each landing. Put a tendon through a wall and yielding bars across its base and both become design quantities, and the ratio between them decides whether the wall comes home.

dynamics · Rocking

The tendon that forgets its prestress

A rocking wall comes home because a tendon pulls it, and the tendon must not yield — yet the rotations that test the wall are exactly the ones that stretch it. Past its yield, the force a tendon keeps is its yield force less its stiffness times the stretch, whatever it was prestressed to, so the guarantee a design needs is a limit on rotation, and more prestress only reaches that limit sooner.

dynamics · Rocking

The prestress the member takes back

A tendon is stretched, locked off against the concrete, and then has to hold that extension while the concrete underneath it shortens by itself. Fifteen per cent of the force goes, most of it to creep, and how much goes is decided by the shape of the member and the air it stands in rather than by anything about the steel.

materials · Creep

The slab that shrinks onto a finished beam

A precast beam with an in-situ slab cast on it is one member made of two concretes, and they do not age together. The slab's shrinkage is nearly the same whenever it is poured; what changes is how much shrinking the beam has left to share it with. Cast the slab at six weeks and it takes a ninth of the soffit's precompression away over thirty years. Cast it at a year and it takes a quarter, and goes into tension itself.

materials · Creep

The angle made in the casting yard

A bridge bearing is designed for the rotation of the beam it carries, and the rotation is listed as a sum of load, temperature, creep and a tolerance. Followed through the life of a pretensioned beam, the largest term is none of those. It is the upward turn the prestress gives the beam's ends in the casting yard, before any bearing exists, and under every load the beam will ever carry its ends still point up.

deflection · End rotation

The pier that bends the wrong way

Two precast beams are made continuous over a pier by a joint cast with the deck, and the joint is designed for the hogging moment a continuous beam has there. Thirty years later it is sagging, by more than the moment that cracks its underside, because the beams were still cambering upward when they were joined. Whether that happens is decided by two dates — when the beams were cast and when the joint was — and the deck's shrinkage, which pulls the other way, is not enough to stop it.

materials · Creep

Named alongside it

The objects these essays reach for when they reach for this one.

CreepEquilibriumLoad pathFree bodyFunicularComposite actionGeometric stiffnessRelaxationServiceabilityShrinkageSuperpositionCable net

All concepts