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Scale changes everything

Weight grows as the cube and strength as the square. A large structure is not a small one enlarged, and the difference is why bridges and beetles are built differently.
A triangular load and the force that replaces it. A triangular distributed load with its resultant computed by integration: an area of 24.0 acting at 5.33 from the left. The two moment diagrams below show what the substitution costs — the reactions are identical and the peak moment is not. Equilibrium

The load that is spread out, and the force that replaces it

A distributed load can be swapped for a single force at its centroid. The reactions come out identical and the bending moment does not, and knowing which side of the cut the swap is legitimate on is most of the skill.

Chord force against truss depth. The force in a truss chord for a fixed bending moment, against the depth of the truss. The relationship is a reciprocal: the chords form a couple whose lever arm is the depth, so a shallow truss pays for it steeply. Structural form

Depth is the cheapest strength there is

Doubling the depth of a truss halves its chord forces without adding a gram of material to the chords. Nothing else in structural design is that cheap, and almost every structure has already spent it.

Every strip counts by the square of its distance. A rectangular section divided into equal strips, with each strip's contribution to the second moment of area drawn beside it. The strips are identical in size; only their distance from the neutral axis differs. Sections and stress

The material far from the middle does nearly all the work

A strip of steel contributes to bending stiffness in proportion to the square of its distance from the centre. Move the same steel outward and the section gets stiffer for nothing.

Where plane sections stop staying plane. Strain across a cut face at four span-to-depth ratios, with the straight line the theory assumes drawn faintly behind. For a slender beam the two coincide; for a beam as deep as its span the real distribution is nothing like a straight line, and beam theory has no claim on it. Sections and stress

Plane sections stay plane, and what the assumption costs

Beam theory rests on one sentence about geometry. It is very nearly true for a slender member, wrong for a deep one, and everything in the subject that fails does so where it stops holding.

The load that makes itself worse. The amplification of a deflection against the ratio of applied load to buckling load. A structure at half its buckling load deflects twice as far as first-order analysis predicts, and the curve runs away well before the load is reached. Stability

The load that makes itself worse

A structure that has leaned carries its weight off the axis, which makes it lean further. The amplification is one over one minus the load ratio, and it runs away long before the buckling load.

A 8 mm plate, and the width it can be. The elastic critical stress of a plate in compression against its width, with the yield stress drawn across it. Below 370 mm the plate reaches yield before it buckles; above it the plate ripples first, and the fraction of the width still carrying load falls away — at 700 mm only 47 per cent of it is still working. Stability

The plate that ripples, and the width that is left

A wide thin plate in compression buckles at a stress that has nothing to do with the strength of the material. It then goes on carrying load — the middle drops out, and the edges work harder.

Which limit arrives first. Utilisation of the strength limit and of the deflection limit, against span. Strength grows as the square of the span and deflection as the fourth power, so the two cross — and past the crossing a beam is sized by how far it moves rather than by what it can carry. Deflection

Stiffness is not strength, and usually it is the one that governs

A beam can be nowhere near failure and still be unusable, because it has moved too far. For most long-span members that limit arrives first, and stronger steel does not help at all.

Deflection goes as the fourth power of the span. Deflection against span for a constant load intensity and section, with two slower relationships drawn faintly behind it for comparison: the load itself, which grows in proportion to the span, and the bending moment, which grows as its square. Doubling the span multiplies the deflection by sixteen, while the moment only quadruples. Deflection

Span to the fourth, which is why spans are short

Doubling a span multiplies its deflection by sixteen. No other relationship in ordinary structural work is that steep, and it is the reason long spans are always a different kind of structure.

The water that will not run off. Water depth against sag at the middle of the bay, for a roof bay starting with a reversed construction camber of 0.01. There is no critical value to reach: the deflection grows from the first increment, slowly at first and then without bound as the ratio approaches 1.00 — which is the depth at which the bay fills faster than it stiffens, and which the roof bay therefore never attains. The perfect roof bay, drawn for comparison, sits on the vertical axis until it arrives there and then has no answer at all. Deflection

The water that will not run off

A flat roof deflects, the deflection makes room for water, the water deepens the deflection. It is the same equation as a buckling column, with rain in place of the axial load.

Four materials pulled until they stop. Four stress-strain curves — mild steel, aluminium alloy, concrete, timber, along the grain — plotted to a strain of 0.6%. One of them has a plateau, so the stress at which yielding starts is something the specimen does rather than something anyone chooses. No offset construction is drawn. Materials

The one number a stronger steel does not change

Geometry beats material almost everywhere on this site. Stiffness is the exception in the other direction — it cannot be bought at all, because every steel ever made has the same elastic modulus.

Where the class limits come from. The width-to-thickness ratio at which two kinds of plate reaches its own elastic critical stress at the yield stress, for three steel grades. A flange outstand (buckling coefficient 0.43) derives to 18.6, 15.2, 13.3 at 235, 355, 460 N/mm², against quoted limits of 14.0, 11.4, 10.0; A web, in bending (buckling coefficient 4) derives to 56.8, 46.2, 40.6 at 235, 355, 460 N/mm², against quoted limits of 42.0, 34.2, 30.0. The derived number is the larger every time, and by the same factor at every grade — flange outstand 1.33, web, in bending 1.35 — because both the derivation and the quoted limit go as one over the root of the yield stress. A constant ratio is what a fixed knockdown looks like: the derivation is for a perfect plate and the quoted limit is for a rolled one, carrying residual stress and not quite flat. Materials

The section that cannot reach its own strength

A section classification looks like a table of arbitrary numbers. Set a plate's buckling stress equal to the yield stress and the numbers fall out of the plate buckling formula — larger than the quoted ones by a constant factor, at every grade.

The deflection that arrives years late. The multiplier on a concrete member's deflection under a sustained load, against time. The elastic deflection arrives on the day the load does and is the 1.0 at the left. After a year it has been multiplied by 3.00, after five years by 3.29, and it approaches 3.38. Nothing has been added to the load and nothing about the strength has changed: this is a serviceability failure arriving on a structure that passed every strength check on the day it was built. Materials

The deflection that arrives three years late

A concrete beam that passes every check on the day it is built goes on deflecting for a decade, and ends up three times where it started. Nothing about the load changed, and nothing about the strength was ever in question.

The crack length at which the strength stops mattering. Failure stress against crack length for a toughness of 100 MPa√m, with two steel grades drawn. The falling curve is fracture — Kc divided by Y times the root of pi a — and it does not know what the yield stress is. The horizontal lines are the grades. At 275 N/mm² the two cross at a crack 33.5 mm long; At 460 N/mm² the two cross at a crack 12.0 mm long. The stronger grade's transition is the shorter one — raising the yield stress does not raise the strength of a cracked member, it only shortens the crack that takes it away. Materials

The flaw that sets the strength

A member with a crack twenty millimetres long fails at its yield stress. Make the steel stronger and the crack that does it gets shorter, so the same flaw that was harmless in the weaker grade decides the stronger one.

Three details, and no material anywhere on the plot. Stress range against cycles to failure for three detail categorys — 160, 90, 36 N/mm² at two million cycles. The lines are parallel because they share a slope of three, and the spread between them is a factor of 4.4 in stress and therefore 88 in life. Nothing on this plot depends on the strength of the steel: the same detail in a grade twice as strong lies on the same line. At a stress range of 70 N/mm² the lives are 160: 6.8e+7, 90: 4.3e+6, 36: 2.7e+5 cycles. The knee in each line is the constant-amplitude limit, past which the slope becomes five. Materials

The load that never came near failing anything

A detail survives sixty-eight million cycles at a stress range that another detail in the same steel survives two hundred and seventy thousand of. The two lie a factor of two hundred and fifty apart, and the material is not on the plot anywhere.

Where the wind's energy is, and where the structure can reach it. The gust spectrum at a mean speed of 30 m/s, plotted as n·S(n) against frequency on a logarithmic axis so that equal areas are equal energy. Its total variance is 27 m²/s², which the closed form 6·K·U² gives as 27. Most of the energy is below a hundredth of a hertz — gusts lasting a minute or more. A structure at 0.2 Hz sits far out on the tail, and still takes 90% of its response from there, because the resonant part is amplified by π·f₀/(4·ζ) and the damping is 1.2%. A stiffer structure at 2 Hz takes 22%. Dynamics

The wind is a spectrum

A wind load is quoted as a pressure, which suggests something steady. It is not — the energy is spread across four decades of frequency, almost all of it in gusts lasting minutes, and a tall building takes ninety per cent of its response from the sliver of that energy sitting at its own frequency.

Weight is the only thing holding it down. A body 2.5 m wide and 6 m tall weighing 120 kN, under a wind pressure of 1 kN/m². The wind delivers 48 kN and an overturning moment of 144 kNm about the leeward toe; the weight restores 150 kNm, a factor of 1.04. The resultant lands 1.20 m from the centre against a middle third of ±0.42 m, so the base is lifting over 2.35 m of its width. Equilibrium

Weight is the only thing resisting it

A structure that is strong enough everywhere can still be blown over, and nothing in its material properties has any part in whether it is. The whole answer is a weight and a width — and the failure begins long before anything tips, at the moment one edge stops pressing down.

Three paths out of the same critical load. Load against sideways movement past the critical load, for three systems whose critical loads are identical. The stable one climbs, so a real structure with a small crookedness reaches nearly the full load and keeps going. The unstable one falls symmetrically, so the imperfect structure has a maximum below the critical load and it matters not at all which way it leans. The asymmetric one falls one way and climbs the other, so the direction of the imperfection decides everything. All three are drawn at an imperfection of 0.02 radians. Stability

A third of what the theory promised

A column with a small crookedness reaches almost its full Euler load. A cylinder with the same relative crookedness reaches a third of its classical one, and the theory is not wrong — what separates them is the slope of the path just past the critical load, which no calculation of the critical load itself can see.

It moves, or it pushes. Never both, and never neither. A 30 m steel member 30 °C warmer than it was built, in three conditions. Free, it grows 10.8 mm and carries nothing. Held, it moves nothing and carries 75.6 MPa in compression — which is E·α·ΔT and contains neither the length nor the area of the member, so the identical stress arises in a two-metre strut. Held by a spring it does some of each: 3.2 mm of movement and 53.2 MPa, and the split is decided by the spring rather than by the member. Deflection

The movement nobody applied

A temperature change is the only load in this collection that a structure can decline. Let it move and it produces a movement with no stress; hold it and it produces a stress with no movement — and that stress contains no length, no area and no second moment, so a bracket and a bridge girder carry exactly the same one.

Two shapes that are the wrong way up for each other. Deflected shapes of a 20-storey building under a uniform wind, drawn to the same scale. The wall alone bends: its shape is flattest at the base and steepest at the top, reaching 146 mm. The frame alone shears: it is steepest at the base where the storey shear is largest, reaching 140 mm. Tied together at every floor they reach 58 mm — less than a quarter of either, and less than the 72 mm two springs in parallel would give, because each is stiff exactly where the other is not. Structural form

How a tall building stands still

A shear wall bends and a framed tube shears, and the two deflected shapes are the wrong way up for each other. Tie them together at every floor and the pair is stiffer than the sum of their stiffnesses — because near the base the wall holds the frame back and near the top the frame holds the wall.

The ground pushes back hardest where the beam has gone down furthest. A strip 16.4 m long and 1 m wide on ground of subgrade modulus 50 × 10³ kN/m³, carrying 1000 kN at its centre. The beam settles 3.90 mm under the load and the ground pushes back in proportion — the arrows are k times the settlement above them, peaking at 195 kN per metre — so the pressure diagram is the settlement bowl and not an assumed distribution. The characteristic length 1/β is 2.56 m: the bowl crosses zero at 6.04 m, which is 3π/4 of it, and beyond that the arrows reverse because the beam has lifted off. By 8.05 m — one π/β — the disturbance is 4.3% of what it was, which is why the moment 641 kNm and the peak pressure 195 kN/m contain no length at all. The settlement is drawn 217 times full size — the real bowl is 3.90 mm deep over 16.4 m, about 1 in 4207 — and at true scale the beam would be a straight line. Internal forces

The beam that sits on the ground

Every other beam in this collection is held at points. A footing is held everywhere, by something that pushes back in proportion to how far it is pushed — and that single change hands the structure a length it did not choose. Two or three of those lengths from the column, nothing knows the load happened.

The flange that is drawn, and the strip of it that is working. A plan of a flange 3 m each side of the web on a 20 m span, with the working strip shaded. The effective width is 2.531 m per side, 84.4% of what is drawn, so 101238 mm² of the 120000 mm² of flange is doing the work and 18762 mm² is not. Widening the flange does not move the shaded strip much, because its width is set by the span: the design code would allow 2.500 m per side here and no elastic flange of any width beats 3.183 m, which is L/2π. The lag exists because longitudinal stress can only enter the flange through shear along the junction with the web, so the free edges arrive late — 76.5% of the web's stress at the edge, in this case. Sections and stress

The flange that is not all there

Stress can only get into a wide flange through shear along its junction with the web, and shear takes distance to do it. So the width that is working is set by the span, and a flange 3 m wide on a 20 m span has 18762 mm² of steel that is there, and paid for, and hardly carrying anything.

The shear part is not a curve at all. A 300 × 600 rectangle spanning 2,400 mm, a span-to-depth ratio of 4, with its bending deflection and its total drawn together. Bending gives 0.0254 mm and shear a further 0.0049 mm, so 16.3% of the movement is the term beam theory drops. The shear part is drawn separately beneath: two straight lines meeting under the load, each limb straight to 2e-16 of the peak. It is the shear diagram integrated once where the moment diagram above it is integrated twice, so it carries one degree of curvature less than the bending shape — none at all here. The real movement is 1 in 79,116 of the span; both panels are drawn at about 11,932 times it. Deflection

The deflection that is not bending

Engineer's beam theory computes a deflection as the second integral of a moment, and that calculation silently drops a term. The beam also shears, and the shear deflection is not a correction to the curve — it is a different shape, and for a deep member it is most of the answer.

The hoops change their mind at an angle no proportion chose. The two membrane forces of a spherical dome of radius 30 m under 3 kN/m² of surface, taken from the crown to a base at 60°. The free body for the meridional force is the cap above a cone of half-angle φ, and vertical equilibrium of it gives N_φ = −wR/(1 + cos φ) directly: -45.0 kN/m at the crown falling to -60.0 at the base, compression everywhere. Equilibrium normal to the surface then gives the hoop force, which starts at -45.0 kN/m and reaches 15.0 — it changes sign, and the angle at which it does was found here by bisecting N_θ rather than quoted: 51.827292°. Setting N_θ = 0 gives cos²φ + cos φ − 1 = 0, so cos φ is (√5 − 1)/2, the reciprocal of the golden ratio — an identity this site's solver gate checks against the bisection to nine decimals rather than asserting, because it is too pretty to be believed on sight. Below that parallel the hoops are in tension, which masonry has none of, and that is where every old dome is cracked. Structural form

The surface that carries by being curved

A flat plate spends its thickness on a lever arm of a few millimetres. Curve the same sheet and the load is carried in the surface itself, at a thirtieth of the thickness — and the entire bill is presented at the edges.

The depth is decided by how far it moves, not by what it can carry. A column carrying 6000 kN landing 3 m into a 12 m transfer member. The free body is the member itself, cut under the column: M = P·a(L − a)/L = 13500 kNm, with 4500 kN of shear on one side of the cut and 1500 on the other. At an allowable stress that moment asks for 1.94 m of depth — the dashed outline — and keeping the settlement it causes inside the floors' own bending asks for 2.55 m, which is the member drawn solid. 31% more depth is bought by nothing the strength calculation can see. The depth grows as √(P·a), so four times the load is exactly twice the depth, and depth in a transfer member is a storey nobody occupies. Structural form

The column that stops

A load path that runs straight to the ground costs almost nothing. Interrupting one costs depth in proportion to the square root of the load times the distance it is moved — and the interruption's own deflection becomes the settlement of everything standing on it.

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