Theme

Which failure arrives first

A member can yield, buckle, deflect too far or shear through. The governing limit state is rarely the one being thought about.
The count is necessary and not sufficient. Two pin-jointed frames, each satisfying m + r = 2j exactly. One of them folds anyway, because the equations are not independent; the ghosted outline is the motion that costs no member any change of length, drawn at an exaggeration of 0.55 of the span. Equilibrium

The count that does not see it

A frame can have exactly as many unknowns as equations and fold up anyway. The count asks whether there are enough equations; it never asks whether they are different from one another.

A portal frame swaying under 20 kN. A portal frame pushed sideways, solved by the stiffness method because statics cannot divide the load between two columns. The base shears come out at 10.0 and 10.0 and add to the applied 20; the peak moment is 22.2. The sway is drawn hugely exaggerated, and the moment diagram is plotted on each member's tension face. Structural form

The frame that leans, and what stops it

A rectangle of pinned bars folds flat. Make the corners rigid instead of adding a diagonal and it does not — which buys an unobstructed opening and costs bending in every member of it.

The joints are not pins, and this is what that costs. A 4-panel Pratt truss solved twice on the same stiffness matrix: once with a moment release at every member end, which is the pin-jointed idealisation, and once with the joints continuous, which is what welding them produces. The axial forces are the same to within a per cent; the bending the second solution adds is worst in member 0, where the bending stress reaches 24.3% of the axial stress. Members are shaded by that ratio. Structural form

The joint that is not a pin

Every truss on this site is analysed as though its joints were frictionless pins. Almost none are. The bending that follows is called secondary, which is a claim about size — and the claim is checkable.

The collapse mechanism of a propped cantilever. A collapse mechanism, with the hinge position found by searching rather than quoted. Every position gives an upper bound on the collapse load; the lowest is 7.29, at a hinge 58.6 per cent along, which is a coefficient of 11.657 times Mp over the square of the span. Internal forces

After the first yield, which is not the end

A steel beam whose extreme fibre has reached yield has not failed. It has started forming a hinge, and collapse waits until there are enough hinges to make a mechanism.

One slit, and the torsional stiffness falls by a factor of hundreds. A 200 by 200 box of 8 mm wall, drawn closed and then slit along its length. Closed, the torque runs round the wall as a shear flow and the torsion constant is 5.66×10⁷ mm⁴; slit, the loop is broken and only each wall's own thickness resists, giving 1.31×10⁵ mm⁴. The ratio is 432 to one, so the same torque twists the slit section 432 times as far and raises a peak shear stress 36 times as high. Nothing about the material changed. Internal forces

The moment that will not lie flat

A plane cut exposes three actions. A real cut exposes six, and the fourth of them behaves unlike the others — torsion is resisted by a loop of shear, and one slit down the length of a tube destroys it.

The worst position is not the obvious one. Three axles totalling 320 units, marched across a span of 20 in steps of 0.02. The envelope is the largest moment each station ever sees; its peak is 1160.2 at 9.88 along the span, which is 0.12 off midspan and occurs under the axle nearest the resultant rather than under the heaviest one. Barré's construction, which places midspan halfway between that axle and the resultant, independently gives 1160.3 at 9.88. The dashed curve is the envelope the same total weight would produce as one load rather than three: its peak is 1600.0, which is 38% more — spreading a load out is worth something. Internal forces

The train that is worse than its heaviest axle

An influence line says where to stand one load. A vehicle is several loads at fixed spacings, and the worst arrangement never puts the heaviest one at the peak.

Bending is a push and a pull. A section carrying a bending moment, with the stress at every height computed as the moment times the distance from the neutral axis divided by the second moment of area. It is compression above and tension below, and zero exactly at the neutral axis. Sections and stress

Bending is a pair of forces, pushing and pulling

A bending moment is not a mysterious twisting. It is a push near the top of a section and a pull near the bottom, separated by a lever arm — a couple, made out of stress.

The same material, four ways. Four cross-sections of identical area, so identical weight and cost, with the second moment of area computed from each profile's own geometry. Only the arrangement differs, and the stiffest is many times the flattest. Sections and stress

The same steel in a different shape, and a factor of forty

Four sections of identical area, identical weight and identical cost. The stiffest is dozens of times the stiffest of the flattest, and the only thing that changed was the arrangement.

Shear stress across a section. The distribution of shear stress over an I-section, computed as VQ/It by accumulating the first moment of the area above every height. The peak is 0.41 against a mean of 0.19 — a ratio of 2.15 — and it falls at the neutral axis, where the bending stress is zero. Sections and stress

The shear nobody draws

A stack of loose planks slides at its ends when it is loaded. Glue them and the sliding stops — and whatever the glue is now carrying is a stress that no bending calculation contains.

The shear centre of a channel. A channel of 80 by 200, with the shear flow in its flanges drawn. Those flows form a couple, so the load has to be applied 31.7 outside the web to leave the section untwisted — a point in the air, outside the material entirely. Sections and stress

The point that is not in the section

A channel loaded down its web twists. To stop it, the load must be applied through a point outside the steel entirely — in the air beside the section, where nothing can be attached.

The neutral axis is wherever the first moment vanishes. A 300 by 500 section with 1200 mm² of steel at a depth of 450, carrying 150 kNm after the tension side has cracked. The neutral axis is no longer at mid-depth: it has risen to 137.0 mm from the top, which is where the first moment of the compression zone plus the transformed steel vanishes. The compression is 18.0 N/mm² at the top fibre and the steel carries 309 N/mm²; the resulting couple is 371 kN on a lever arm of 404 mm, which multiplies back to the 150 kNm applied. The uncracked section would have had 3422×10⁶ mm⁴ against the cracked 1139×10⁶ — a loss of 67% of the stiffness. Sections and stress

When half the section has given up

Bending theory puts the neutral axis through the centroid. That is a consequence, not a rule — and when the tension side cracks, the same reasoning moves the axis somewhere else entirely.

Shear stress across a section. The distribution of shear stress over an I-section, computed as VQ/It by accumulating the first moment of the area above every height. The peak is 82.77 against a mean of 38.46 — a ratio of 2.15 — and it falls at the neutral axis, where the bending stress is zero. At the junction between flange and web the flow is 820.0 per unit length, so connectors of 20000 each have to be spaced no further apart than 24 — which is what turns two pieces into one section. Sections and stress

The section made of pieces

Two plates bolted together are twice as strong as one plate. Two plates made to act as one section are eight times as stiff. The difference is entirely in the joint, and the joint has a calculable spacing.

The column curve. Failure load against slenderness, as a fraction of the squash load. A stocky column crushes; a slender one buckles at the Euler load; the crossover is where the two curves meet, and real columns fall below both near it. Stability

Strong enough and still falls over

A column can fail at a fraction of the load its material could carry, by going sideways. Buckling is a failure of stability rather than of strength, and it is decided by geometry.

The ends decide the length that matters. Four columns of identical height and section, buckling under four sets of end conditions. The effective length factor is the fraction of the column that behaves like a pin-ended one, and the buckling load goes as its inverse square. Stability

The ends decide the length that matters

Four columns of identical height and section, buckling at loads sixteen times apart. Nothing differs but what is holding the two ends.

The load that makes itself worse. The amplification of a deflection against the ratio of applied load to buckling load. A structure at half its buckling load deflects twice as far as first-order analysis predicts, and the curve runs away well before the load is reached. Stability

The load that makes itself worse

A structure that has leaned carries its weight off the axis, which makes it lean further. The amplification is one over one minus the load ratio, and it runs away long before the buckling load.

The length at which a beam stops being a beam. Elastic critical moment against the distance between lateral restraints, with the section's plastic capacity drawn across it. The two cross at 3803 — beyond that length the beam buckles sideways before it reaches the strength its cross-section has, and the capacity is set by the restraints rather than by the steel. Stability

The beam that fails sideways

A deep narrow beam bending in its strong plane can, at a moment well below its capacity, swing out of that plane and twist. The failure has nothing to do with how much it can carry and everything to do with what is holding it.

A 8 mm plate, and the width it can be. The elastic critical stress of a plate in compression against its width, with the yield stress drawn across it. Below 370 mm the plate reaches yield before it buckles; above it the plate ripples first, and the fraction of the width still carrying load falls away — at 700 mm only 47 per cent of it is still working. Stability

The plate that ripples, and the width that is left

A wide thin plate in compression buckles at a stress that has nothing to do with the strength of the material. It then goes on carrying load — the middle drops out, and the edges work harder.

A column that was never straight. Load against lateral deflection at mid-height, for a column starting with an initial bow of 0.002. There is no critical value to reach: the deflection grows from the first increment, slowly at first and then without bound as the ratio approaches 1.00 — which is the Euler load, and which the column therefore never attains. The perfect column, drawn for comparison, sits on the vertical axis until it arrives there and then has no answer at all. Stability

The column that was never straight

Euler's load is the load at which a perfectly straight column becomes indifferent to being bent. No column is perfectly straight, so no column ever reaches it — and the load it never reaches can still be measured.

A brace is a stiffness requirement, not a strength one. Critical load against brace stiffness for a pinned column braced at mid-height. The curve climbs from the unbraced Euler load of 9.87EI/L² and flattens at 39.48EI/L², which is the Euler load of the braced segment — past that the column buckles in a shape the brace does not obstruct, and further stiffness buys nothing. The knee is at about 159EI/L³. A stiffness of 60EI/L³ is marked, reaching 21.75EI/L². Stability

The brace that need not be strong

A brace holding a column at mid-height carries almost no force. What it has to be is stiff — and the stiffness required is exact, large, and reached at a knee past which more buys nothing at all.

Which limit arrives first. Utilisation of the strength limit and of the deflection limit, against span. Strength grows as the square of the span and deflection as the fourth power, so the two cross — and past the crossing a beam is sized by how far it moves rather than by what it can carry. Deflection

Stiffness is not strength, and usually it is the one that governs

A beam can be nowhere near failure and still be unusable, because it has moved too far. For most long-span members that limit arrives first, and stronger steel does not help at all.

3 continuous spans against 3 simple ones. The bending moment in a continuous beam whose support 1 has settled by 0.01. Three curves: the moment the load causes, the moment the settlement causes on its own — dashed, peaking at 73.5, and in equilibrium with no applied load at all — and their sum, which is what the beam carries, peaking at 73.5 against 24.5 without the settlement. The settlement field is proportional to EI: a stiffer beam is punished harder for the same movement, which is the opposite of every intuition load-carrying gives. Deflection

The support that moved

A redundant structure knows things statics cannot see. Settle one support by ten millimetres and a complete set of bending moments appears — in equilibrium with no load at all, and larger for a stiffer beam.

The water that will not run off. Water depth against sag at the middle of the bay, for a roof bay starting with a reversed construction camber of 0.01. There is no critical value to reach: the deflection grows from the first increment, slowly at first and then without bound as the ratio approaches 1.00 — which is the depth at which the bay fills faster than it stiffens, and which the roof bay therefore never attains. The perfect roof bay, drawn for comparison, sits on the vertical axis until it arrives there and then has no answer at all. Deflection

The water that will not run off

A flat roof deflects, the deflection makes room for water, the water deepens the deflection. It is the same equation as a buckling column, with rain in place of the axial load.

Three materials pulled until they stop. Three stress-strain curves — mild steel, high-strength steel, aluminium alloy — plotted to a strain of 2.0%. One of them has a plateau, so the stress at which yielding starts is something the specimen does rather than something anyone chooses. The 0.2% offset construction is drawn on the high-strength steel: a line of slope E from a strain of 0.002, cutting the curve at 460 N/mm². Materials

The stress at which nothing in particular happens

One material in six has a yield point that a specimen actually does something at. For all the others the yield stress is a construction — a line drawn at an arbitrary offset — and every strength calculation for those materials depends on it.

Four materials pulled until they stop. Four stress-strain curves — mild steel, aluminium alloy, concrete, timber, along the grain — plotted to a strain of 0.6%. One of them has a plateau, so the stress at which yielding starts is something the specimen does rather than something anyone chooses. No offset construction is drawn. Materials

The one number a stronger steel does not change

Geometry beats material almost everywhere on this site. Stiffness is the exception in the other direction — it cannot be bought at all, because every steel ever made has the same elastic modulus.

All themes