Scale changes everything — page 2 · Structural Engineering & Statics

Four camber rules, and what each leaves on the finished beam. The same 12 m composite beam, cambered against four different things, followed through its own load history. Positive is a sag and negative a hog, and the point at the left of each line is the shape it was fabricated to. Cambering against the wet concrete leaves 12.7 mm of sag at the end and a flat beam on the day the slab is poured; cambering against the total load leaves the beam dead flat when fully loaded and hogged 37.9 mm — one part in 316 of the span — before anything is on it at all.

Deflection

Built to the wrong shape on purpose

A cambered beam is fabricated curved upward so that load bends it down to something like straight. Nothing in the analysis changes, no stress anywhere is altered, and almost every mistake made with it is a bookkeeping mistake about which loads count.

The same sheet, twice, and a factor of ten thousand. A 3000 mm developed width of 3 mm sheet, covering 2400 mm in plan — so the legs sit at 36.9° and the fold is 300 mm deep. Flat, its second moment about its own mid-plane is 6750 mm⁴, which spans nothing. Folded, it is 67.50×10⁶ — 10000 times as much, which is exactly the depth in thicknesses squared. The material is identical, the plan cover has fallen by 20%, and the only thing that changed is where the material sits. What limits it is buckling of the leg: at this leg length the flat between the folds goes at 27 N/mm², well below the steel's 275.

Structural form

Folded until it spans

A flat sheet has a second moment of area of B·t³/12 and will not span anything. Folded, the same material has B·t·h²/12, and the gain is exactly the fold depth over the thickness, squared — a ratio with no material in it and no width in it.

Internal forces

A check made on a perimeter, not on a section

Every shear check in this collection is made on a plane cut through a member. A slab sitting on a column has no such plane, because the shear leaves in every direction at once — so the check is made on a closed line, and a line grows with the column while the load grows with the square of the bay.

The one length a section carries into a column. Four profiles of equal area, with the radius of gyration r = √(I/A) drawn as the distance it is — a pair of lines either side of the centroid, at the depth the whole area would have to sit at to give the section the second moment it has. As a 4 m pin-ended column the same 3000 mm² of material carries between 7 and 3146 kN, in the ratio of the squares of those radii and of nothing else.

Sections and stress

The one length a section takes into a column

A section has an area, a second moment, two section moduli, a shear centre and a torsion constant. A column has heard of exactly one of them, and it is none of those — it is the length √(I/A), which is where the whole area would have to sit to give the section the stiffness it has.

Two differences up the same building, peaking in different places. Differential shortening between a perimeter column and the core of a 40-storey building, plotted up the height. The part driven by load peaks at level 20 — exactly half way up, because a floor near the top has almost nothing built above it to shorten what is beneath, and a floor near the bottom has almost nothing beneath it to shorten. The part driven by shrinkage does not care what is above it at all and accumulates all the way to the roof. Their sum is worst at level 40, at 43 mm, which across a 9 m bay is a floor out of level by one in 208.

Deflection

The columns are shorter than the core

Every column in a tall building gets shorter as the building is built on top of it, and the core beside it gets shorter by a different amount. The floors between them tilt by the difference — and the difference is largest exactly half way up, because a floor near the top has almost nothing built above it and a floor near the bottom has almost nothing beneath it.

The load did not move; the section did. A lipped channel 200 by 65 mm at 2 mm thick, drawn twice on top of itself: the outline as fabricated, and the part of it still working once the plates have buckled. The web is held on both edges, so it loses its middle; the flanges are held at the web, so an unlipped one would lose its free edge. What survives is not symmetric with what was drawn, so the centroid moves 8.0 mm — and a load applied along the axis it was designed to arrives 8.0 mm off the section that has to carry it. At the 177 kN this section will take, that is 1.42 kNm of bending nobody applied.

Sections and stress

What is left after it ripples

A thin plate that buckles locally has not failed. It has stopped taking load in its middle and gone on taking it near its edges, so the member is now made of a different section from the one that was drawn — and the new one has its centroid somewhere else, which turns a concentric load into an eccentric one.

A column that has nothing on it but itself. A 30 m column carrying no load except its own weight, with its buckled shape and the axial force that produced it. The force is zero at the top and largest at the base, which is why the answer is not Euler's: the eigenvalue is a load intensity and comes out as q_cr L³/EI = 7.835, a number with no π in it, computed here as the smallest eigenvalue of the same stiffness and geometric-stiffness matrices that give a tip-loaded column its Euler load. It is equivalent to a tip load of 3.18 times as much total weight — a column carries its own weight better than it carries somebody else's, because most of the weight is near the base where the buckle is not. The height limit that follows is a cube root, so a section of radius of gyration 80 mm falls over on its own at 52 m and one of twice that reaches only 82.

Stability

Too tall for nothing but itself

Every critical load on this site so far has been applied at the top of a column. A mast carries a load that is zero at the top and largest at the base, the governing equation stops being harmonic, and the answer comes out as a number with no π in it — along with a maximum height that is almost the same for steel, aluminium and wood.

A couple applied to the core, and two columns to make it. A 20-storey core with one outrigger at 59% of its height. The arm is stiff in bending and the perimeter columns are stiff in tension and compression, so between them they resist the core's rotation at that level — a couple of 35283 kNm here, carried as a 294 kN pair in the columns at 120 m centres. The compatibility is one equation: the core's rotation at that level, less what the couple takes back out of it, equals the rotation the arm and its columns allow. The top drift falls from 360 mm to 74, which is 80% of it, and the base moment from 73500 to 38217 kNm. The deflected shape is drawn hugely exaggerated: the real top drift is about one five-hundredth of the height.

Structural form

The arm that makes the columns work

The perimeter columns of a tall building are already there, already carrying gravity, and already the furthest thing from the centre. They take almost none of the overturning, because a floor slab transmits shear and not moment — and one storey-deep arm at the right height changes that by nearly a half.

A tank grows without limit; a silo stops. Vertical pressure against depth in a 8 m silo of a solid weighing 9 kN/m³, beside the straight line a liquid of the same weight would have produced. The free body is a slice: its own weight in, the wall friction out, and the friction is μK times the vertical pressure that generates it. The result saturates at γR/μK = 89 kN/m² and reaches 63% of it at one characteristic depth, R/μK = 9.9 m. At the base the pressure is 85 kN/m² against a liquid's 270 — 69% less — and the wall has taken 69% of the stored weight down with it. The exponent is the capstan's, and for the same reason.

Equilibrium

The pressure that stops growing

A tank of liquid presses harder the deeper it gets, without limit. A silo of grain does not. Wall friction carries part of the weight, the pressure that generates the friction is proportional to the pressure being carried, and the equation that follows is the one that describes a rope round a bollard.

Two faces, a couple, and a core that does none of it. A sandwich section 61.4 mm deep: two 0.7 mm faces separated by 60 mm of core. The bending is carried as a couple between the faces — 41 N/mm² of tension in one and compression in the other, over a lever arm of 60.7 mm — and the core carries a shear stress of 0.047 N/mm² and nothing else. The parallel-axis term is 98.8% of the section's second moment; the faces' own bending about their own centroids is 0.004% of it, and the core's is 1.2%. Separated by nothing at all the same two faces would be 2.3e+4 times less stiff.

Sections and stress

Two skins and the space between them

A sandwich panel is a section made of a material that carries the bending and a material that carries none of it. The parallel-axis term is not a correction here — it is 98.8 per cent of the second moment — and the shear deflection is not a correction either.

The split is where buckling puts it. A branching column carrying 400 kN to two points 3.0 m apart, over 9.0 m. Every member is drawn at the thickness it needs: the area is the larger of N/σ and what Euler asks of a strut of that length, and 3 of 3 members here are sized by buckling rather than by strength. The split sits at 57% of the height, which is where the total volume is least — 51% less than the fan of straight struts that carries the same load with the same stresses.

Structural form

The tree that strength does not ask for

A branching column carries a roof on many points and reaches the ground on one. Size every member by its stress and the optimum tree turns out to have no trunk at all — the best answer is a fan of straight struts from the base. Put buckling in and the trunk appears, at 57 per cent of the height.

Not where the two loads meet. How much a column loses below the weaker of its two single-mode capacities, against the ratio of its local critical load to its global one. The received claim is that the worst place is where the two coincide; the arithmetic says otherwise. The erosion is largest at a ratio of 0.47 — 23% — sits within a per cent of that for every ratio below about a half, and at exact coincidence is only 2%. What the curve does say is the useful half of the folk claim: once the plates are stocky enough that the local critical load is twice the global one, the interaction is nothing at all, and the section is worth thickening only up to there.

Stability

Two ways of buckling at once

A thin-walled column can bow as a whole or ripple in its plates, and each has its own critical load. The received advice is that the worst arrangement is the one where the two are equal. The arithmetic says the opposite — at coincidence the interaction costs two per cent, and the expensive region is where the plates go first.

One drift, two motions, opposite curvatures. The sideways movement of a 120 m building under a uniform wind, drawn as the sum of the two mechanisms that produce it. The bending curve is a cantilever's: flat at the base, steepening upward, concave one way. The racking curve is a stack of parallelograms: steepest at the base and flattening, concave the other. They add to 366 mm at the roof, of which 61% is bending. The one group that decides the split is αH = H√(GA/EI) = 2.48: below one the racking dominates and the building behaves as a frame, above about six the bending does and it behaves as a cantilever, and everything interesting is in between.

Deflection

Two motions with one name

A tall building's sway is two movements added. A frame racks like a stack of parallelograms, worst at the bottom; a cantilever bends about its base, worst at the top. The total at roof level says nothing about which storey is worst, and on this building it is neither.

A strength that is a property of the specimen. Nominal strength against size for geometrically similar specimens of one material. On the left the specimen is too small for a crack to run and the strength is a plateau — a plastic limit, and the regime laboratory specimens sit in. On the right a crack releases more energy than it consumes as soon as it starts and the strength falls as the inverse square root of size, which is the regime real structures sit in. The turn happens at D₀ = 120 mm. A 100 mm specimen reads 3.10 N/mm² and a 1500 mm member of the same material carries 1.14: the test overestimates the structure by a factor of 2.71.

Materials

The bigger one is the weaker one

Two geometrically similar beams of the same concrete should fail at the same nominal stress, because a strength is supposed to be a material property. They do not. The large one fails at less, and the reason is that a crack releases energy in proportion to a volume and consumes it in proportion to an area.

The corner columns take what the middle ones did not. Axial stress in the columns across one flange face of a 30 by 40 m framed tube, at the base. Plane sections says the flat line: every column on the face at the same distance from the neutral axis, therefore at the same stress. The solved distribution is the curve — 69.4 N/mm² at the corner against 18.2 in the middle, a ratio of 3.81. The middle columns lag because the only route the axial force has into them is the in-plane shear of the spandrel frame, bay by bay from the corner. The face is carrying its resultant on an effective width of 51 per cent, and the tube deflects as though its second moment were 72 per cent of the gross.

Structural form

The corner columns take more than their share

A framed tube is a hollow cantilever, and a hollow cantilever's flange ought to be uniformly stressed. It is not, and the reason is that the only route the axial force has into a column in the middle of a face is the in-plane shear of the frame — one bay at a time, from the corner inwards.

Three minima, and only two of them get a check. Elastic buckling stress against half-wavelength for a 200 × 65 × 15 × 1.5 mm lipped channel in uniform compression. The local minimum is at 200 mm and 41 N/mm²; the distortional at 689 mm and 287; the global curve falls away to the right and reaches 489 at the 1.5 m member. The distortional branch is a strut on an elastic foundation — the flange and lip rotating about the web junction, restrained by the web's own bending at 627 N·mm per radian per millimetre — so its minimum is at π(EC_w/k_φ)^¼ and its value is (2√(EC_wk_φ) + GJ)/I₀, the same closed form a continuously braced strut has. The elastic stresses are in the order local, distortional, global, and the mode that governs the strength is not the lowest of them, because they have very different amounts of post-buckling reserve.

Stability

The mode between the two that get checked

A thin-walled strut has three ways of buckling and two of them have design rules. The third has a half-wavelength several times the section depth, a shape in which the fold lines themselves move, and an elastic stress that no effective-width calculation can produce.

The deflection goes on growing, and sometimes it does not stop. Second-order deflection of a sustained-loaded concrete column against age, on a log time axis. Creep takes the effective modulus down, which takes the buckling load down with it — from 11580 kN on the day to 3309 in the long term, 29 per cent of it — so the amplifier 1/(1 − N/N_cr) grows even though nothing was added to the load. At 2200 kN the column settles: 25 mm of eccentricity on the day and 60 mm at the end, a factor of 2.4 for a load that never changed. At 5294 kN — still only 46 per cent of the day-one critical load — it does not settle, and the divergence arrives at 55 days for no new reason at all.

Stability

The column that fails years later

A concrete column under sustained load goes on straining at constant stress, so its deflection grows — and because the second-order moment is the load times that deflection, the demand grows with it. There is a load below which the two settle and one above which they never do.

Deflection

Stiffer than its cracked section says

At a crack the concrete below the neutral axis has gone and the steel carries the tension alone. Between the cracks it has not gone — bond drags it back into tension, the steel strain drops, and the curvature averaged over a length of beam is neither section's.

Held up by a pressure nobody can feel. An air-supported roof of 60 m span and 9 m rise. The membrane has no bending stiffness whatever, so the only thing that can hold it in tension is a pressure difference, and the pressure has to exceed the load per unit plan area and nothing else: 0.25 kN/m² of fabric plus 0.6 of snow is 0.85 kN/m², so 1.19 kN/m² does it — 1190 pascals, which is 1.17 per cent of an atmosphere and 121 millimetres of water. Ears do not notice it. A door does: at 2.1 kN on an ordinary leaf, the building needs an airlock rather than a handle. And the whole of it arrives at the foundation as 3365 kN of uplift — 17.9 kN on every metre of perimeter — which is the bill the pressure's smallness conceals.

Structural form

Held up by the air inside

A membrane has no bending stiffness at all, so the only thing that can hold it in tension is a pressure difference. The pressure needed to hold up a roof is smaller than the pressure a closed door makes — and the same pressure arrives at the foundation as hundreds of tonnes of uplift.

The cheapest way out of being round. A ring under uniform external pressure, drawn in its first four buckling modes with the pressure each one needs underneath it, in N/mm². The pressure has no direction: it stays normal to the wall wherever the wall goes, so it does work on any change of shape that reduces the enclosed area, and the ring buckles into whichever shape is cheapest. Bare, that is the oval — n = 2 at 3EI/R³ — and the modes rise as n² − 1, so three lobes cost 2.67 times as much. Nothing in the drawing prefers any orientation, which is the point — a column has an axis to buckle about and a ring has none.

Stability

The pressure that needs no direction

Every buckling problem in this collection has had a load with a direction — a column pushed along its axis, a plate along its edge, an arch by what is on it. A buried pipe has none. The pressure is the same everywhere, it stays normal to the wall as the wall moves, and it does work on any change of shape that reduces the area inside.

The free body that makes a hoop force a pressure times a radius. Half a ring cut along a diameter, with the pressure drawn normal to the wall wherever the wall is. Vertical equilibrium of the half ring is the whole derivation: the pressure acts over the projected width 2R whatever the shape of the arc, the two cut faces carry N each, so N = pR — 300 kN per metre here at 1 MPa on a 0.3 m radius. The result contains no wall thickness, no second moment, and no length along the pipe, which is why a hoop force is the one internal force in this collection that arrives with no lever arm attached to it. The stress does contain the thickness — 25 MPa at 12 mm — but the force does not, and a thicker wall carries exactly the same force at a lower stress.

Internal forces

The force that is only a radius

Every internal force in this collection arrives with a lever arm attached. A hoop force does not. Cut a cylinder along a diameter and the free body settles it in one line — pressure times radius, with no thickness, no second moment and no length in it — which is why a tank wall is thin and why its worst hoop force is not at the bottom.

A fourth power, and then a cliff. The factor of safety against rolling, against beam length, for one section hung from a roll axis 0.9 m above its centre of gravity. Nothing about the section changes along this axis. z̄ goes as the fourth power of the length — 0.236 m at 30 m becomes 0.747 m at 40 — and the factor of safety is proportional to (y_r − z̄), so it does not decline gently: it falls away and then stops existing. The working factor of 1.5 is lost at about 41 m, and past 42 m there is no hook height at all at which this beam hangs stably. Which is why long girders are lifted with the picks moved inboard, or with the beam braced, or not in one piece.

Stability

Hung from above and still unstable

A rigid body hanging from a point above its centre of gravity is a pendulum and cannot fall over. A beam is not rigid, and tilting it puts a component of its own weight sideways — which bows it, which moves its centre of gravity further out. Past a length there is no hook height at which it hangs stably at all, and the length arrives as a fourth power.

Three lines through one point, and three different winners. Modulus against density on logarithmic axes, with a guide line for each of three indices drawn through mild steel. A performance index E^(1/n)/ρ is a straight line of slope n on these axes, so ranking materials by it means sliding the line up and to the left and seeing what it leaves behind. The three lines have three different orders, which is why a table of properties cannot answer the question on its own: for a tie the answer is carbon fibre, for a beam it is timber at 4.28 times steel, and for a plate timber wins by more still. The construction is Ashby's; the arithmetic on it is this site's.

Materials

The ranking belongs to the load case

Every table of material properties ever printed ranks by strength, and every one of them answers a question nobody asked. What a structure wants is the least mass for a stated performance, and the combination of properties that gives it changes with the shape of the member — so timber beats steel four to one as a beam and loses to it as a tie, without either material changing.

Cover enters twice, and the strength of the concrete enters once. How long a 20 mm bar has before the cover over it splits, against the cover, split into the two halves it is always split into. Initiation is the time for the chloride front to reach the bar, which goes as the square of the cover — Fick's law and nothing else — and it is 9.1 years at 35 mm and 36.2 at 70. Propagation is the time from there to a split cover, which is short: 0.9 years, because the cover cracks at a section loss of 0.21% and no strength check in this collection would notice a loss that small. The pressure the cover can take grows with the cover too, so cover appears in both terms and the concrete's own tensile strength appears in one of them, linearly. That asymmetry is why every durability clause in every code is about cover and crack width, and hardly at all about strength.

Materials

The load that comes from inside

Every action in this collection has been applied from outside — a weight, a pressure, a movement, a temperature. Corrosion is not applied at all, and the reason it belongs to statics rather than to durability is that what does the damage is a load: rust occupies three times the volume of the steel it came from, and the only place to make room is by pushing the cover apart.