What is left after it ripples
Assumes The plate that ripples, and the width that is left, The section that cannot reach its own strength and The material far from the middle does nearly all the work.
A stocky section reaches yield everywhere and then stops. That is what makes it stocky, and every plastic argument on this site quietly depends on it.
A thin one does something else. Long before the yield stress arrives anywhere, one of its plates goes out of plane — a web ripples, a flange waves — and the stress in the middle of that plate stops rising. It does not stop rising near the edges, where the plate is held by the plate next door, and the load goes on increasing.
So the member has not failed. It has become a different member: the one made of the parts that are still working.
Which free body produced the number
Take a strip of the buckled plate across its width.
Before buckling the stress is uniform. After it, the middle of the plate has gone out of plane and can carry no more; the strips near the two supported edges are still straight and go on being loaded. The stress distribution across the width becomes a saddle — high at the edges, low in the middle — and the total force is the area under it.
Winter’s device is to stop describing that distribution and describe the force instead. Replace the real plate carrying a non-uniform stress with a narrower plate carrying the edge stress uniformly, of width
where is the plate’s slenderness written so that means it buckles exactly at yield. Below 0.673 nothing is lost at all.
The two constants are fitted rather than derived, and the shape is not: falls as for large slenderness rather than as , which is the statement that a buckled plate keeps a fixed width of working material rather than a fixed fraction of it.
The plates lose their material in different places
This is where it stops being a strength calculation and starts being a geometry one.
A plate supported on both edges — a web between two flanges — loses its middle. The two effective strips sit at the two ends, and the plate’s own centroid does not move.
A plate supported on one edge — an outstand, a flange with a free edge — loses its free end. The effective strip sits at the supported end, and the plate’s centroid moves toward the support.
So a section made of plates of both kinds does not shrink symmetrically, and its centroid is somewhere else.
The eccentricity is an output
That last sentence is worth saying slowly, because it inverts the usual order.
Everywhere else in this collection an eccentricity is an input. Somebody puts a load off the centroid; the moment follows. Here the load is applied exactly where it was designed to be applied, along the axis of the member as drawn, and the moment appears because the section moved.
For this channel: the effective area is 506 mm² of a gross 732, so the squash load falls from 256 kN to 177. At that 177 kN, the 8.0 mm shift is worth 1.42 kNm of bending that appears in no load case anywhere. On a 3 m column that is not a rounding error; it is a beam-column problem the member was not designed as.
And the direction is not fixed. Take the lips off the same channel and the flanges become outstands, lose their free edges, and drag the centroid the other way — a shift of −6.8 mm rather than +8.0. The same mechanism, on two sections that differ by 20 mm of lip, moves the load in opposite directions.
Twice the metal is more than twice the section
The capacity of a fully effective section is proportional to its area, which is proportional to its thickness. The capacity of a thin one is not.
A thicker plate is doing two things at once: it is larger, and it is less slender. So rises as well as , and the two multiply. Fitted over a sweep from 0.6 mm to 8 mm on this channel, the squash load goes as
which for the plain channel — whose flanges are outstands and buckle much earlier — is .
The concrete form: going from 1.5 mm to 3.0 mm on the lipped channel takes the capacity from 111 kN to 302, a factor of 2.72 for twice the material. There are very few places in this subject where doubling the metal buys more than double, and they are all places where something was being lost that the extra metal stops losing.
The thickness at which this channel’s plates are all fully effective is 6.15 mm. A 200 mm deep channel would have to be six millimetres thick before its web stopped buckling, which is not a cold-formed section at all. Every cold-formed member in service is on the curved part of that graph, which is why the effective-width calculation is not an occasional refinement in that world but the whole of the section calculation.
The lip is worth twenty millimetres of nothing much and all the difference
The two channels compared above differ by a 20 mm return on each flange, and the comparison is the clearest demonstration on the page of what an edge support is worth.
Without it, each flange is an outstand: 63 mm of free plate with , giving and . With it, the same 63 mm is a plate held at both ends with , giving and .
The steel is identical apart from the lips. The effective area goes from 44% to 69% of gross, and the squash load from 100 kN to 177 — a 77% increase for 6% more metal, all of it spent making an edge into a support rather than making anything thicker.
That is the same trade the whole subject keeps offering and rarely this starkly: geometry beating material by a factor no amount of material could buy.
Classification is the same question, asked coarsely
The four-class system on section classification sorts sections by what they can reach before a plate buckles: a plastic moment, a yield moment, or something less. Class 4 is the class where something less applies, and this page is what “something less” means.
Read the other way round, the classes are a set of thresholds on and the effective width is what happens past the last of them. The web here at is deep into class 4; the lip at 0.61 is fully effective; and the flange at 0.677 is four thousandths of a slenderness unit past the plateau, keeping 99.7% of itself — which is a nice demonstration that the plateau is a real boundary and not a cliff.
Where the effective section is going next
The area is only half of what a member needs. A column also needs a second moment of area, and the effective section’s is not the drawn section’s either — the web has lost the material nearest its own centroid, which contributes least to about the strong axis, so falls much less than does.
That has an odd consequence worth stating: local buckling makes a thin section relatively more slender in area than in stiffness, so a member’s radius of gyration actually goes up when its plates buckle. The section is worse in every absolute sense and better in that one ratio, which is why an effective-section column check has to use the effective area with the gross-section slenderness rather than mixing them.
Where the model stops
The plate is assumed to redistribute toward its supported edges. It does when the edges are genuinely held. A flange whose lip is too small to act as a support does not — the lip buckles with it, the whole assembly goes as one, and the calculation has to be done for the flange-and-lip together as a distortional mode rather than plate by plate. That mode is not on this page and it governs a great many real cold-formed sections.
Each plate is treated alone. They are not alone: a buckle in the web and a buckle in the flange have to be compatible at the corner, and the true local mode is a coupled one whose half-wavelength is common to both. Treating them separately with fixed values is a decoupling that is convenient rather than true, and the error runs both ways.
And the material is elastic–perfectly plastic at the edges. The effective strip is assumed to reach and stop, which for a cold-formed section is doubly awkward: the corners are cold-worked and stronger than the flats, and the flats retain residual stresses from the forming.
The scale at which all of this arrives
There is a reason this subject belongs to cold-formed steel and not to rolled steel, and it is a scaling argument rather than a manufacturing one.
Plate slenderness is , and buckling stress goes as . Rolling produces sections whose thickness is set by what a mill can handle — 8 mm and up for anything structural — so a 200 mm rolled web has around 25 and is nowhere near the plateau. Cold forming starts from sheet, which arrives at 1 to 3 mm, so the same 200 mm web has around 100 and is four times as slender, which is sixteen times less buckling stress.
The consequence is that the two families of steel section fail in entirely different ways for entirely geometric reasons. Hot-rolled members yield, buckle overall, or fail at a connection. Cold-formed members lose part of their own section first, always, and every other check is made on what is left.
What the pictures cannot show
The effective section is a bookkeeping device and not a photograph. There is no part of the real plate that is doing nothing and no line across it where the material stops working. What is drawn as two strips of full-strength steel is really one plate carrying a saddle-shaped stress distribution whose integral happens to equal theirs.
Nor can the drawing show the buckle. The plate is out of plane by something of the order of its own thickness, in half-waves whose length is about the plate width, and every section in this page’s figures is drawn flat.
The order the checks have to be made in
One consequence of the section being an output rather than an input is that the usual sequence of a member check no longer works, and it is worth stating because it catches people.
Ordinarily: compute the section properties, compute the actions, compare. Here the section properties depend on the stress the section is carrying, the stress depends on the actions, and one of the actions — the moment from the centroid shift — depends on the section properties. The calculation is circular, and it is resolved by iterating: assume the section is fully effective, find the stress, reduce the plates, find the new centroid, recompute the stress at the new extreme fibre, reduce again.
For a member in pure compression the loop converges in one pass, because the stress is uniform and the reduction does not change it. For one in bending it does not: reducing the compression zone moves the neutral axis, which changes the stress the reduction was computed at, which changes the reduction. Two or three passes is usual and the answer moves by a few per cent between them.
A section property that depends on the load is not a section property, and everything a designer knows about the order of a calculation has to be set aside for this one family.
The assumption the figure rests on
— the buckling coefficient — is a number chosen for each plate from the support conditions assumed at its edges: 4 for a plate simply supported on both, 0.43 for an outstand simply supported at one. Both assume the neighbouring plate offers simple support, which is a lower bound: a thick flange partly clamps the web, and a real web’s is somewhere between 4 and 7. That single conservative choice runs through , , the areas, the shift and every number on this page.
The ladder from here
Later rungs on this anchor: the distortional mode, where a flange and its lip buckle as a unit and no plate-by-plate calculation applies. The iteration for a section in bending, where reducing the compression zone moves the neutral axis and changes the stress the reduction was computed at. Effective sections in the interaction with overall buckling, where the shift computed here becomes the eccentricity in a beam-column check. Cold-work of forming and the corner strength enhancement, which gives back some of what the flats lose. The direct strength method, which drops the plate-by-plate decomposition entirely and works from the whole section’s elastic buckling stresses. And the historical question of where the 0.22 came from, which is a curve fitted to tests on stiffened plates in the nineteen-forties and has been in every code since.
Named alongside this one
Essays reaching for the same objects. Nobody chose these; they are what the concept index makes visible.
- The load that chooses its own length local buckling · plate buckling · slenderness
- The panel that carries more after it has failed local buckling · plate buckling · post buckling
- Folded until it spans local buckling · plate buckling
- The angle that uses half of itself centroid · eccentricity
- The column that had yielded before it was loaded slenderness · squash load
- The corner that is not the worst point centroid · eccentricity
The objects this essay names
Each one links to every other essay that touches it.
CentroidCold formedEccentricityEffective widthLipLocal bucklingPlate bucklingPost bucklingSection classificationSlendernessSquash loadStress redistributionThin walled