Concept

Construction sequence — where it appears

The order in which a structure is built and loaded, which decides what section carried each load and cannot be recovered from the finished frame. Load applied to an incomplete structure goes where the incomplete structure sends it, and no analysis of the finished geometry can recover where that was.

Named by 18 essays across 8 fields — each of them below, with the objects they name alongside it.

The props decide where the stress ends up. Bottom-fibre stress in the steel of a 12 m composite beam carrying 12 kN/m of wet concrete and 18 kN/m afterwards. Unpropped, the bare steel takes the first stage alone and reaches 292 MPa; propped, the finished composite section takes everything and reaches 186 MPa — a ratio of 1.57. 62% of the unpropped beam's final stress was locked in before the slab was structural at all. The deflections differ by 1.73 times for the same reason, and no drawing of the finished beam distinguishes the two.

The structure that was never complete

Every analysis in this collection is of a finished structure loaded once. Real ones are built in pieces, and each piece carries whatever was present at the moment it became structural — so the stress in a member depends on when it arrived, which appears nowhere on any drawing.

structures · Construction sequence
Four camber rules, and what each leaves on the finished beam. The same 12 m composite beam, cambered against four different things, followed through its own load history. Positive is a sag and negative a hog, and the point at the left of each line is the shape it was fabricated to. Cambering against the wet concrete leaves 12.7 mm of sag at the end and a flat beam on the day the slab is poured; cambering against the total load leaves the beam dead flat when fully loaded and hogged 37.9 mm — one part in 316 of the span — before anything is on it at all.

Built to the wrong shape on purpose

A cambered beam is fabricated curved upward so that load bends it down to something like straight. Nothing in the analysis changes, no stress anywhere is altered, and almost every mistake made with it is a bookkeeping mistake about which loads count.

deflection · Camber
How stiff a brace has to be before the frame stops swaying. The effective length factor of a swaying portal against the stiffness of a horizontal spring at its head. The curve starts at k = 1.317, the unbraced value, and falls to 0.774 — the factor for the same frame with its head held — at a brace stiffness of 23.2 EI/L³. Past that point the frame buckles in the non-sway mode, which the brace does not restrain, and further stiffness buys nothing at all. The threshold is worth stating as 1.41 N꜀ᵣ/L, which is the form the number is memorable in: for a storey carrying a thousand kilonewtons over four metres it is about 0.35 kN per millimetre of sway. Against the frame's own lateral stiffness of 12.0 EI/L³ it is a factor of 1.93.

The most dangerous day is before it is finished

A structure is analysed once, complete, with every restraint present. It spends weeks in states nobody drew — a beam landed with no deck on it holds 17% of the moment its section is worth, a frame not yet braced buckles at a third of the load it will, and a bolt not yet tightened is a pin where the analysis assumed a fixity.

stability · Erection stability
Two differences up the same building, peaking in different places. Differential shortening between a perimeter column and the core of a 40-storey building, plotted up the height. The part driven by load peaks at level 20 — exactly half way up, because a floor near the top has almost nothing built above it to shorten what is beneath, and a floor near the bottom has almost nothing beneath it to shorten. The part driven by shrinkage does not care what is above it at all and accumulates all the way to the roof. Their sum is worst at level 40, at 43 mm, which across a 9 m bay is a floor out of level by one in 208.

The columns are shorter than the core

Every column in a tall building gets shorter as the building is built on top of it, and the core beside it gets shorter by a different amount. The floors between them tilt by the difference — and the difference is largest exactly half way up, because a floor near the top has almost nothing built above it and a floor near the bottom has almost nothing beneath it.

deflection · Differential shortening
A fan, and where its forces go. Half a cable-stayed bridge: a tower 70 m above a deck, 12 stays reaching out over 200 m, and a uniform 200 kN/m on the deck. Each stay is drawn at a weight proportional to the force in it, from 3427 kN at the innermost to 10090 kN at the outermost — the outer stay carries the same vertical share and is far flatter, so it carries far more. The deck's shading is its own accumulated compression, 61905 kN at the tower, which is 1.55 times the load being lifted and is the horizontal half of every stay force added up. Nothing in this drawing is a catenary: every stay is straight and every one of them is a spring.

The cable that is a spring

A suspension bridge's cable is a funicular — it takes the shape the load gives it, and the deck's job is to make the load one that shape is right for. A stayed deck is not that at all. Its cables are straight, each reaches the deck at one point, and every one of them behaves as an inclined spring.

structures · Cable-stayed
The props decide where the stress ends up. Bottom-fibre stress in the steel of a 12 m composite beam carrying 6 kN/m of wet concrete and 9 kN/m afterwards. Unpropped, the bare steel takes the first stage alone and reaches 146 MPa; propped, the finished composite section takes everything and reaches 93 MPa — a ratio of 1.57. 62% of the unpropped beam's final stress was locked in before the slab was structural at all. The deflections differ by 1.73 times for the same reason, and no drawing of the finished beam distinguishes the two.

The section that changed while it was being loaded

A stress is computed from a moment and a section modulus. When part of the moment arrived while the section was a different shape, there is no single section modulus to divide by — the stresses add and the properties do not, and two identical finished beams can differ by half again in stress with nothing on the drawing to say which is which.

sections · Staged section
The prop load is decided by the digging, not by the hole. Prop forces in a 12 m excavation propped at 3 levels, with the force each prop reaches at any stage of the sequence drawn thick and the force the finished arrangement gives it drawn thin. The pale dots are the individual stages. The middle prop reaches 214 kN while the dig is at 9.5 m and finishes at 88 — a factor of 2.44 between the two, and the larger one is not in the final analysis anywhere. Terzaghi and Peck's apparent pressure diagram, a rectangle of 49.4 kN/m², reproduces the total of the staged maxima to 2% — which is what it is: an envelope of measured prop loads, back-figured into a pressure, and a shape nothing on a wall is ever loaded with.

Every prop has its own worst day

A braced excavation has no finished state worth analysing. It is dug in stages, a level of props goes in at each stage, and a prop's force is largely fixed the moment it is installed — so the force to design it for is the largest it sees during a sequence that appears on no calculation sheet, and which for the middle prop here is nearly two and a half times what the finished arrangement gives.

structures · Propped excavation
The lining that carries less for being weaker. Bending moment and hoop thrust in a circular lining, against the lining's own bending stiffness, both as fractions of the free-ring values. The ground arrives already stressed — 500 kPa vertically and 300 horizontally at K₀ = 0.6 — and the difference between them tries to squash the hole into an ellipse. A lining stiff enough to refuse absolutely collects the whole distortion pressure, p₂R²/3 = 300 kNm/m; one flexible enough to go with the ground collects nothing, because there is no curvature change left to resist. The thrust is the flat line: it comes from the mean stress rather than the difference, so it does not move at all. Putting 8 joints in this ring drops the moment to 34% of the solid one and leaves the thrust exactly where it was, which is why a segmental lining is jointed and why the intuition carried over from a beam is inverted here.

The lining that is stronger for being weaker

A tunnel lining is not loaded. The ground arrives already stressed and the hole wants to squash into an ellipse; the lining's only job is to refuse, and how much moment it collects depends entirely on how hard it refuses. Make it stiffer and it takes more. Make it flexible — put joints in it, make it thin — and it takes almost none, while the hoop thrust it carries does not move at all.

structures · Tunnel ring
The check that depends on a date. Total deflection and the deflection occurring after the brittle finishes are built, for one 12 m beam, against the day those finishes go up. The total barely moves — the beam ends up where it ends up. The increment falls from 32 mm at a week to 14 mm at a year, because creep is fast at first and slow later and a partition built early inherits nearly all of it: 44% of the final creep has already happened by day 28. The span/500 limit is 24 mm and the span/250 limit is 48; this beam passes the first only after day 25. Camber subtracts from both terms of the difference and therefore changes the upper curve and not the lower one, which is the reason a cambered beam can satisfy every total-deflection check and still crack the wall.

The limit that depends on a date

Total deflection can nearly always be met, and on a long span it is met with camber. The limit that actually decides the member is the other one — the deflection occurring after the brittle finishes are built — and camber does nothing for it whatever, because it is subtracted from both terms of a difference. The same beam passes or fails on the day the partitions went up.

deflection · Incremental deflection
A tie is worth all of itself and a strut is not, which is worth nine per cent. The same 20 floors carried two ways, with every member drawn at the width its own force requires. Hung, the loads accumulate upward, so the largest hanger is at the top: 18.0 MN at 355 N/mm² with no buckling reduction of any kind. On columns they accumulate downward and the largest column is at the bottom, at the same force — but every column above it is understressed by its own slenderness, worst at the top where a 900 kN column still has to be 4.8 × 10³ mm² to reach χ = 0.529. Over the height the hangers total 0.002 m³ of steel against 0.002: a saving of 9.0 per cent, which is the average χ and nothing else.

Hung from the top, and nine per cent lighter

A tie is worth its full strength and a strut is not, so hanging the floors of a building from a hat truss ought to be an obvious economy. It is a real one, it is measurable, and it is nine per cent of the steel — shrinking as the building gets taller, which is the opposite of what the argument sounds like.

structures · Hung structure
Seventy per cent of the strength and ninety of the stiffness. Strength and modulus against age, each as a fraction of its own twenty-eight-day value. They do not move together: E follows f to the power 0.3, so at seven days the concrete has 78 per cent of its strength and 93 per cent of its stiffness, and at three days 60 and 86. A young structure is much nearer its final deflection than its final capacity. The 20 N/mm² a striking calculation asks for arrives at 2.2 days at 20 °C, 4.6 at five degrees and 1.7 at thirty-five.

The strength it had on the day

Every concrete strength a design quotes is a twenty-eight-day cylinder value, and a structure is loaded long before that — formwork struck at three days, the next storey cast at seven, a prestressing force transferred at two. The number that existed at the moment the load arrived is a different one.

materials · Maturity
Every section is hogged and sagged before the bridge exists. The bending moment envelope of a launched deck, section by section along its own length, taken over every position of the launch. In service each section has one sign; during the launch 100 per cent of them see both, because each passes over every pier and through every span on its way out. The worst launch moment is 42568 kNm against 40500 in service, and with no launching nose at all it would be 185977. That is why a launched bridge is a constant-depth box with symmetric flanges: the design case is not a load, it is a history.

Every section was somewhere else

A bridge pushed out over its piers subjects each of its cross-sections to a history rather than to a load case. Every one passes over every support and through every span, so the design envelope is the envelope of envelopes — and no in-service condition produces it.

structures · Launched bridge
Two restraints, and only one of them cares how much was imposed. Crack width against the restrained strain, for the same 20 m wall restrained two ways. Edge restraint — a wall cast on a base — gives a width proportional to the strain, because the concrete has to accommodate the movement and the cracks are where it does. End restraint — a bay cast between two that have hardened — gives 0.32 mm at every strain on the axis, because the crack opens only until the steel can push the cracking force back into the concrete, and that force is a property of the section. At the 304 microstrain this wall is asked for, the two are 0.17 and 0.32 mm, and the movement is divided into 35 cracks and 19.

The bay that is cast last

A wall cast on a base cracks in a way the steel controls: more movement gives wider cracks, and reinforcement decides how many. A bay cast between two walls that have already hardened cracks in a way that has nothing to do with how much movement there was — and the threshold that separates a controlled crack from a single wide one is a quantity of steel rather than a limit on anything.

internal-forces · Restraint cracking
Same deck, same load, and two pier forces. A deck bearing on a pier of 20 kN/mm with μ = 0.03, taken to the same final state two ways: the deck moves 4 mm over the pier, and the bearing's load rises from 2000 to 4000 kN. Moved first, while the bearing carries 2000 kN, the pier force reaches the limit of 60 kN and the bearing slides for the rest of the movement; the load arriving afterwards raises the limit and changes nothing, and the pier is left carrying 60 kN. Loaded first, the limit is 120 kN before the deck moves, the bearing grips throughout, and the pier carries 80 kN. Both states are at the same displacement under the same load, and both satisfy equilibrium and the friction bound; the order is the only difference, and it appears in neither.

The order the loads arrived in

Statics allows a contact with friction a whole range of forces and has no way to choose between them. A real structure does choose, and what it chooses by is the order in which things happened to it — so the force in a pier under a sliding bearing is a record of its history, not a function of its loads.

equilibrium · Friction
Each repair reaches the checks its plate touches, and no others. The four checks on a 457 mm beam coped 50 mm deep over 200 mm, carrying a reaction of 300 kN through three bolts, as utilisations, for the end as coped and with three repairs: an 8 mm doubler on the web, a 100 × 10 mm plate along the free edge, and both. As coped the utilisations are flexure 0.46, shear 0.41, tear-out 0.57 and local buckling 0.46. The doubler thickens the web, which is most of what a coped tee is, and lowers all four; the edge plate gives the tee back a flange and lowers only flexure and buckling, leaving shear and tear-out exactly where they were. What governs: as coped, tear-out at 0.57; doubler, tear-out at 0.30; edge stiffener, tear-out at 0.57; both, tear-out at 0.30.

The repair that fixes the wrong check

A coped beam end that fails its checks is usually repaired by welding a plate along the edge the cope left, because the cope removed a flange and the plate puts one back. On ordinary proportions that repair restores the check that was not failing. The check that governs is carried by the web, and only a plate on the web reaches it.

connections · Coped beam
Weakest the day it is finished. The factor of safety against tipping of a 15,000 kN tower on a 10 m square base over soft clay (undrained strength 35 kPa, gaining 0.22 of the effective stress the tower puts into it, consolidating with a 90 per cent time of 7.1 years), through twelve years, for construction times of three months, one year and four years; its wind push grows as it rises. Built in three months, it bottoms out at 1.14 on the day it is finished; built in one year, it bottoms out at 1.33 on the day it is finished; built in four years, it bottoms out at 1.60 on the day it is finished. After that every curve climbs toward 1.93, the factor once the clay has consolidated. Had the finished weight arrived in an instant the factor would be 0.92; on ground that could not fail it would be 3.00.

The ground that arrives after the weight

A block's resistance to tipping on ground that can yield is a parabola in its weight, with its peak at half of what the ground can bear. On soft clay the ground's capacity is not fixed: it grows as the clay drains under the weight, and it grows years after the weight has arrived. A tower on such ground is at its weakest on the day it is finished — 1.33 against the 1.93 it will have once the clay has drained — and a silo filled in a week walks over the top of the parabola and down the far side, which is the other way a structure can be built.

equilibrium · Overturning
More props, heavier slabs — unless they go in after the weight. The heaviest load any slab carries during construction, as a multiple of its own weight, against the number of levels of props under the slab being cast. Every level a shore that carried the wet concrete and moves up with the formwork: 2.00, 2.25, 2.37, 2.44 w for one to four levels. One level of shores and the rest backprops, put in snug after the formwork is struck: 2.00, 1.50, 1.33, 1.25 w. The same number of props, differently timed: a shore enters the load path before the weight it carries and passes it down, and a backprop enters after and shares only what arrives later.

Loaded twice over before it is a month old

A concrete floor in a building going up a storey a week carries, in its first weeks, the wet weight of the floors being cast above it, handed down through the props. By Grundy and Kabaila's arithmetic that is twice its own weight on a single level of shores, and more with more levels — 2.25 on two, 2.37 on three — because every prop that carried wet concrete passes its load down the stack. The same props put in after the formwork is struck carry nothing until something new arrives, and the peak falls to 1.5, 1.33, 1.25. The heaviest day of a floor's life is decided by when its props went in, not how many there are.

materials · Maturity
One span hung, the other still bare tendon. The level along two 100 m spans at a sag of 2.00 per cent, 35 kN/m finished and 3.0 kN/m of bare tendon, the tendons at 1100 N/mm² when finished, with the deck hung on the left span only (solid) and as finished (dashed), on a pier of 200,000 kN/m. The hung span sags 2.04 m and pulls 21,442 kN; the bare tendon beside it sags 0.20 m and already pulls 18,363 kN, because it was cut 455 mm shorter than the span so as to carry its share when finished. The pier is asked for the difference, 3,080 kN, and leans 15 mm towards the hung span — against 4,953 kN under 20 kN/m of crowd on one finished span.

The tendon that pulls before the deck arrives

A stressed ribbon is hung one span at a time, and the obvious fear is the stage at which one span carries its deck and the next does not: the pier between them asked for a whole span's thrust. It is not asked for that, because tendons cut to the finished length are already stretched across the empty span and pulling. For two 100 m spans at a fiftieth, the rigid pier's stage force is 4,109 kN against a crowd's 9,440 — unless the tendons were sized generously, when the stage overtakes the crowd.

structures · Stressed ribbon

Named alongside it

The objects these essays reach for when they reach for this one.

CreepComposite actionImposed deformationLoad pathProppingServiceabilitySuperpositionDifferential shorteningLocked in stressPrestressShrinkageStiffness

All concepts