Structural Engineering & Statics
where the load goes
Concept

Shrinkage — where it appears

The contraction of concrete as it dries, which happens whether or not any load is applied. Restrained, it produces tension and cracking; unrestrained, it produces movement — and in a member reinforced on one face it produces curvature.

Named by 17 essays across 4 fields — each of them below, with the objects they name alongside it.

The deflection that arrives years late. The multiplier on a concrete member's deflection under a sustained load, against time. The elastic deflection arrives on the day the load does and is the 1.0 at the left. After a year it has been multiplied by 3.00, after five years by 3.29, and it approaches 3.38. Nothing has been added to the load and nothing about the strength has changed: this is a serviceability failure arriving on a structure that passed every strength check on the day it was built.

The deflection that arrives three years late

A concrete beam that passes every check on the day it is built goes on deflecting for a decade, and ends up three times where it started. Nothing about the load changed, and nothing about the strength was ever in question.

materials · Creep The stress that leaks away. A restrained shrinkage strain of 300 microstrain in concrete of modulus 32000 N/mm². Ignoring creep it produces 9.60 N/mm², which is above the tensile strength of 3.5 and predicts that every restrained concrete member ever cast has cracked. Counting creep by the superposition integral leaves 2.32 N/mm² after 27 years, and the one-line age-adjusted shortcut at the usually quoted ageing coefficient of 0.8 leaves 3.31. The two disagree — this creep function implies an ageing coefficient of 1.32, not 0.8 — and both are below the tensile strength, so the conclusion turns on counting creep at all rather than on how it is counted.

The strain that was imposed, and the stress that leaked away

Multiply a restrained shrinkage strain by the modulus and the answer is three times the tensile strength — which predicts that every restrained concrete member ever cast has cracked. Most have not, and the reason is that the material creeps while it is being stressed.

materials · Relaxation Two differences up the same building, peaking in different places. Differential shortening between a perimeter column and the core of a 40-storey building, plotted up the height. The part driven by load peaks at level 20 — exactly half way up, because a floor near the top has almost nothing built above it to shorten what is beneath, and a floor near the bottom has almost nothing beneath it to shorten. The part driven by shrinkage does not care what is above it at all and accumulates all the way to the roof. Their sum is worst at level 40, at 43 mm, which across a 9 m bay is a floor out of level by one in 208.

The columns are shorter than the core

Every column in a tall building gets shorter as the building is built on top of it, and the core beside it gets shorter by a different amount. The floors between them tilt by the difference — and the difference is largest exactly half way up, because a floor near the top has almost nothing built above it and a floor near the bottom has almost nothing beneath it.

deflection · Differential shortening The least reliable number in the material decides the answer, briefly. What a twenty per cent error in the concrete's tensile strength does to a computed deflection, against how far past cracking the beam is. Well past the cracking moment it does almost nothing — at 1.9 times M_cr the spread is 56 per cent — because the section is nearly fully cracked and the interpolation has run out. Just above cracking it does everything: at 1.19 times M_cr the same twenty per cent moves the deflection by 3658 per cent. Tensile strength is the property with the widest scatter and the least direct test, and a beam designed to sit near its cracking moment has put the answer on it.

The curvature nobody applied

Concrete shrinks as it dries, by about half a millimetre in every metre. In a symmetrically reinforced member that is a shortening and nothing else. In a member with more steel in one face than the other — which is every beam and every slab — the steel holds one side back and the section bends, with no load on it at all.

deflection · Shrinkage curvature The gap is a sum of five things and only one of them is computed. What a 30 mm movement joint is asked to accommodate, by three combination rules. The top bar is every term at its extreme, added: 33.2 mm, which assumes the hottest day, the fullest floor, the whole of the shrinkage and the worst-placed wall arrive together. The chance of that is about 1.5%. The bottom bar treats them as independent and asks for 16.0 mm. The middle bar is the rule used for actions and almost never for movements — one term at its full value and the rest at their coincidence factors — and gives 25.5 mm. The segments across the top bar are the terms themselves, and the ordering is the finding: the largest is tolerance at 10.0 mm, which is not a structural quantity at all, and the smallest is deflection at 3.2 mm — the only one anybody computes carefully, and 10% of the total.

The gap nobody computed

A movement joint is sized by adding up everything the structure will do to it, and the deflection calculation — the only term anybody computes carefully — is usually the smallest one in the list. The largest is a construction tolerance, which is not a structural quantity at all, and the sum of the extremes is nearly twice what treating them as independent would ask for.

deflection · Movement budget The steel that is sized by the concrete. Ultimate moment of a 1000 × 400 mm section against the area of tension steel in it, with the moment that cracks the section drawn across. The cracking moment is 77.2 kNm and contains no steel at all — it is f_ctm times the gross section modulus, 2.90 N/mm² times bh²/6 — so it is a horizontal line, and every section to the left of where the two meet is one whose first crack is its failure. The crossing is at 507 mm², and rearranging the two expressions gives 0.245·(f_ctm/f_yk)·bd against the 0.26 the codes print — the constant is a section modulus divided by a lever arm and not a fitted number. The rule as printed asks for 538 mm² here, which is 6% more than the derivation needs, and that margin is the whole of the safety in a check whose failure mode is sudden.

The steel the concrete asks for

Every other bar in a concrete member is there because of an action. This one is there because of the member itself — enough steel that the cracked section can carry more than the moment that cracked it, so that the first crack is not also the failure. The requirement contains no load, and both of its consequences run the wrong way round.

sections · Minimum reinforcement The same steel, and a crack three times as wide. Calculated crack width against bar diameter, with the area of steel held at 1340 mm² per metre throughout — so the spacing changes with the square of the diameter and the amount of reinforcement does not change at all. The width runs from 0.173 mm at 8 mm bars to 0.372 at 25, a factor of 2.15 for identical steel. The reason is in the crack spacing: after a crack forms the bar has to re-anchor the concrete's tensile force before the next one can, and the length that takes is proportional to the bar's diameter. Of the 337 mm spacing drawn, 35% is the cover term and 65% is the bar term — and the cover term is the one that puts crack control and durability in opposition, because cover protects the bar and widens the crack that reaches it.

The same steel, and a wider crack

A crack's width is the distance between cracks times the strain the steel carries over that distance. Neither of those is decided by how much reinforcement there is. The spacing is a bond length, so it goes as the bar diameter; the strain is set by the stress in the steel. Two arrangements of identical steel can differ by a factor of two in crack width, and the one that wins is the one with more, smaller bars.

sections · Crack width The check that depends on a date. Total deflection and the deflection occurring after the brittle finishes are built, for one 12 m beam, against the day those finishes go up. The total barely moves — the beam ends up where it ends up. The increment falls from 32 mm at a week to 14 mm at a year, because creep is fast at first and slow later and a partition built early inherits nearly all of it: 44% of the final creep has already happened by day 28. The span/500 limit is 24 mm and the span/250 limit is 48; this beam passes the first only after day 25. Camber subtracts from both terms of the difference and therefore changes the upper curve and not the lower one, which is the reason a cambered beam can satisfy every total-deflection check and still crack the wall.

The limit that depends on a date

Total deflection can nearly always be met, and on a long span it is met with camber. The limit that actually decides the member is the other one — the deflection occurring after the brittle finishes are built — and camber does nothing for it whatever, because it is subtracted from both terms of a difference. The same beam passes or fails on the day the partitions went up.

deflection · Incremental deflection The strength that does not keep pace. Concrete's mean tensile strength against its characteristic compressive strength, with the ratio of the two on the same axis, scaled. The tensile strength goes as f_ck^⅔, so it rises from 1.57 to 5.04 N/mm² over a sixfold rise in the compressive strength, and the ratio between them falls from 11.1% at C20 to 6.0% at C80 — a factor of 1.83. Nothing in a bending or a column calculation ever uses the lower curve, and everything that decides a transition does: when the section cracks, how much minimum steel it needs, how far a bar has to be lapped, what a member without links carries. So a stronger concrete needs more minimum reinforcement, longer laps and a bigger crack-control check, in a member whose ultimate capacity has barely moved. Its real scale is a length: E·G_F/f_ct² is 299 mm here, which is the size at which a member stops behaving plastically and starts behaving like a fracture problem.

The strength that is never used

Concrete's tensile strength appears in no bending calculation, no column calculation and no shear calculation with links in it. The whole design philosophy is that it cracks and the steel takes over. And it decides where nearly every transition in the subject sits — when a section cracks, how much minimum steel it needs, how far a bar has to be lapped, what a member without links can carry, and how wide a crack opens.

materials · Tensile strength The stress that leaks away. A restrained shrinkage strain of 320 microstrain in concrete of modulus 34000 N/mm². Ignoring creep it produces 10.88 N/mm², which is above the tensile strength of 3.8 and predicts that every restrained concrete member ever cast has cracked. Counting creep by the superposition integral leaves 1.72 N/mm² after 55 years, and the one-line age-adjusted shortcut at the usually quoted ageing coefficient of 0.8 leaves 3.05. The two disagree — this creep function implies an ageing coefficient of 1.67, not 0.8 — and both are below the tensile strength, so the conclusion turns on counting creep at all rather than on how it is counted.

The stress that leaks away

Creep makes a load's deflection grow and an imposed strain's stress shrink, and the second is why restrained concrete does not crack as often as an elastic calculation says. The same material property runs both ways, and which way it runs depends on whether the structure was given a force or a movement.

materials · Creep Two restraints, and only one of them cares how much was imposed. Crack width against the restrained strain, for the same 20 m wall restrained two ways. Edge restraint — a wall cast on a base — gives a width proportional to the strain, because the concrete has to accommodate the movement and the cracks are where it does. End restraint — a bay cast between two that have hardened — gives 0.32 mm at every strain on the axis, because the crack opens only until the steel can push the cracking force back into the concrete, and that force is a property of the section. At the 304 microstrain this wall is asked for, the two are 0.17 and 0.32 mm, and the movement is divided into 35 cracks and 19.

The bay that is cast last

A wall cast on a base cracks in a way the steel controls: more movement gives wider cracks, and reinforcement decides how many. A bay cast between two walls that have already hardened cracks in a way that has nothing to do with how much movement there was — and the threshold that separates a controlled crack from a single wide one is a quantity of steel rather than a limit on anything.

internal-forces · Restraint cracking Half of the creep is the member drying out. The creep coefficient of a concrete of mean strength 38 N/mm² loaded at 28 days, in a member of notional size 150 mm, against time since loading: exposed to air at 50 per cent relative humidity, and the same member sealed so that it cannot dry. After a year the exposed member's coefficient is 1.93 and the sealed member's 0.81; after 50 years they are 2.45 and 1.28. The shaded difference, 48 per cent of the exposed member's final creep, is what drying adds. The sealed member's coefficient has no size in it; the drying part is where the member comes in.

The creep that belongs to the member

A creep coefficient is quoted for a concrete, and half of it is not a property of the concrete. It is the member drying out, and drying goes through the surface — so one mix creeps a quarter more in a thin slab than in a deep beam, gets there years sooner, and in saturated air forgets its size altogether.

materials · Creep The humidity through a slab's depth, and the strain it asks for. A slab 200 mm thick drying through its top face only into air at 50 per cent, with its underside sealed by a steel deck. Left, the pore humidity against depth at 28 days — 50 per cent at the surface and 100 at the base; 90 days — 50 per cent at the surface and 100 at the base; 1 year — 50 per cent at the surface and 99 at the base; 5 years — 50 per cent at the surface and 74 at the base; 20 years — 50 per cent at the surface and 51 at the base. Right, the free strain each of those profiles asks for, taken as shrinkage at the local humidity. At 28 days the top wants to be 461 microstrain shorter than it was and the bottom 0; at 20 years the two are 461 and 456, and the gradient that produced the curl has gone. Not one of the profiles is straight, and a section that stays plane cannot deliver any of them.

The slab that dries from one face

A creep coefficient is one number for a member, and a member drying through one face does not have one. Give every depth its own humidity and the section a strain profile it cannot deliver, and two things follow that no single coefficient contains — a six-metre slab lifts eleven millimetres at its edges with nothing on it, and its top surface is past cracking before it has been loaded.

materials · Creep Where a tendon's force goes, over fifty years. The loss of stress in a tendon stressed to 1300 N/mm² and released at 7 days into a member of notional size 300 mm at 70 per cent humidity, with the three causes stacked. At 28 days the total is 61.9 N/mm²; at a year 131.5; at fifty years 190.8, which is 14.7 per cent of what the tendon started with. Creep supplies 107.7 of that, drying and autogenous shrinkage 50.6, and the steel's own relaxation 32.5. Half the loss has happened by 119 d and nine-tenths by 8 y.

The prestress the member takes back

A tendon is stretched, locked off against the concrete, and then has to hold that extension while the concrete underneath it shortens by itself. Fifteen per cent of the force goes, most of it to creep, and how much goes is decided by the shape of the member and the air it stands in rather than by anything about the steel.

materials · Creep Thirty years later, two concretes against one. Stress down the composite section after thirty years — a 160 mm slab cast 6 weeks after a 700 mm pretensioned beam — computed twice: with the slab as a second, younger concrete that creeps and shrinks by its own laws, and with it given the beam's concrete and age. With two concretes the slab ends at −0.15 N/mm² at its top and −0.30 at its bottom, the beam at −4.03 at its top and −7.43 at its soffit. With one, the slab is at −0.29 and −1.06, the beam at −2.22 and −8.37. The slab's own shrinkage has taken its compression away and handed it to the top of the beam, and the soffit — the fibre the prestress was designed to keep in compression — has lost 0.94 N/mm² of it. Compression is negative.

The slab that shrinks onto a finished beam

A precast beam with an in-situ slab cast on it is one member made of two concretes, and they do not age together. The slab's shrinkage is nearly the same whenever it is poured; what changes is how much shrinking the beam has left to share it with. Cast the slab at six weeks and it takes a ninth of the soffit's precompression away over thirty years. Cast it at a year and it takes a quarter, and goes into tension itself.

materials · Creep The rotation a bearing sees is made before it arrives. The end rotation of a 12 m pretensioned beam, 300 mm wide and 700 mm deep, with a 160 mm in-situ slab 1.2 m wide, in 60 per cent humidity, from the prestress's release at three days to thirty years, with sagging positive. Release turns each end 4.8 milliradians upward; creep takes it to 7.9 by day 28, when the beam is set on its bearings. The slab brings it back by 0.9, the surfacing by 0.1, and thirty years of creep take it to 8.1 upward. The band after erection is the imposed load (0.9 down) and a night with the top cooler (0.6 down) above the line, and a sunny day with the top warmer (1.0 up) below it. Every value in the band is below zero: under every load it will carry, the beam's ends still point up, and a level bearing is turned the same way for its whole life.

The angle made in the casting yard

A bridge bearing is designed for the rotation of the beam it carries, and the rotation is listed as a sum of load, temperature, creep and a tolerance. Followed through the life of a pretensioned beam, the largest term is none of those. It is the upward turn the prestress gives the beam's ends in the casting yard, before any bearing exists, and under every load the beam will ever carry its ends still point up.

deflection · End rotation The date the joint is cast decides the sign. The moment at the pier after thirty years, for two 12 m pretensioned beams, 300 mm wide and 700 mm deep with a 160 mm slab, made continuous over the pier by a joint cast with the slab, against the beams' age when the joint and slab are cast; sagging positive, with its three parts dashed. Cast at 7 days the joint ends at +320 kN·m; at 28, +214; at 90, +59; at a year, −164. It exceeds the joint's cracking moment of 159 kN·m for any joint cast before about 45 days, and it changes sign at about 130 days. From 7 days to a year the prestress's share falls from +555 to +204, because an old beam has made most of its upward creep before it is joined; the differential shrinkage's grows from −57 to −285, because an old beam has finished its own shrinking and the slab's is then all difference; the dead load's eases from −178 to −83. The first two move the joint the same way as the beams age.

The pier that bends the wrong way

Two precast beams are made continuous over a pier by a joint cast with the deck, and the joint is designed for the hogging moment a continuous beam has there. Thirty years later it is sagging, by more than the moment that cracks its underside, because the beams were still cambering upward when they were joined. Whether that happens is decided by two dates — when the beams were cast and when the joint was — and the deck's shrinkage, which pulls the other way, is not enough to stop it.

materials · Creep

Named alongside it

The objects these essays reach for when they reach for this one.

CreepServiceabilityImposed deformationPrestressAgeingCamberComposite actionCrack widthDeflectionEffective modulusMinimum reinforcementRelaxation

All concepts