Concept

Cracking — where it appears

The point at which a material with little tensile strength stops carrying tension, after which the section works on a reduced area. It changes the section's properties rather than its safety, so the consequences are a stiffness, a deflection and a crack width rather than a collapse.

Named by 7 essays across 4 fields — each of them below, with the objects they name alongside it.

The stress that leaks away. A restrained shrinkage strain of 300 microstrain in concrete of modulus 32000 N/mm². Ignoring creep it produces 9.60 N/mm², which is above the tensile strength of 3.5 and predicts that every restrained concrete member ever cast has cracked. Counting creep by the superposition integral leaves 2.32 N/mm² after 27 years, and the one-line age-adjusted shortcut at the usually quoted ageing coefficient of 0.8 leaves 3.31. The two disagree — this creep function implies an ageing coefficient of 1.32, not 0.8 — and both are below the tensile strength, so the conclusion turns on counting creep at all rather than on how it is counted.

The strain that was imposed, and the stress that leaked away

Multiply a restrained shrinkage strain by the modulus and the answer is three times the tensile strength — which predicts that every restrained concrete member ever cast has cracked. Most have not, and the reason is that the material creeps while it is being stressed.

materials · Relaxation
Two triangles that cross zero, and a block that does not. Stress across a 300 × 700 mm section at each stage, compression positive. The prestress alone gives -6.33 MPa at the top and 20.61 at the bottom; at transfer, with only self-weight on it, the top is at -2.47 MPa and in service the section runs from 7.61 to 3.82 MPa — compression everywhere. The same beam with no prestress reaches -12.67 MPa at the bottom fibre, which is 4.2 times what the concrete can hold.

The load put on backwards

Every other structure in this collection waits for its load and then resists it. A prestressed one is given a load first — chosen, permanent, and pointing the wrong way — so that when the real one arrives the two nearly cancel and the material never has to do the thing it is bad at.

internal-forces · Prestress
The strain it wants, the strain it is allowed, and the difference. A bridge deck 1.40 m deep with 18 °C at the top face falling away over 10% of the depth. The left curve is the free thermal strain αT(y); the straight line beside it is what a plane section will actually take, ε₀ + κy with ε₀ = 32.0 microstrain and κ = 0.063 per km. The right-hand block is E times the difference, and it reaches -3.98 N/mm² of compression at the surface and 1.83 of tension 140 mm below it. Its resultant force is 8.3e-14 kN and its resultant moment 3.0e-12 kNm, which is what self-equilibrating means: the field is invisible to every equilibrium check that could be made on the member.

The stress nobody restrained

A bridge deck lying loose on its bearings, with nothing holding it anywhere, develops four newtons per square millimetre when the sun comes out. The stress is not caused by restraint. It is caused by plane sections, and it is invisible to every equilibrium check that could be made on the member.

sections · Thermal gradient
Four inequalities, and the wedge between them. The Magnel diagram: every limit on a prestressed section, plotted as a bound on 1/P against the eccentricity. Two of the four come from transfer, when the force is largest and the only moment is the beam's own weight, and two from service, when 20% of the force has been lost and the moment is 640 kNm. Each is linear in 1/P, which is the substitution that makes the problem a picture rather than a search. The shaded region is every force-and-eccentricity pair the section will accept: it is a wedge opening to the right, so the cheapest prestress is always at the largest eccentricity the cover allows — 1029 kN at e = 400 mm here. The section's kern is 241 mm, and every useful answer is outside it.

Four inequalities and a wedge

A prestressed section has to satisfy two stress limits when the force is largest and the load smallest, and two more when the force has relaxed and the load has arrived. Each is linear in one over the force — which turns a search for a prestress into a region on a page, and turns an impossible section into an empty one.

sections · Prestress limits
Prestress buys shear as a square root, not as a sum. The shear stress an uncracked web can take before the principal tension reaches the concrete's tensile strength, against the axial compression the prestress put there. With no prestress it is 1.35 N/mm², the tensile strength itself, because pure shear has a principal tension of exactly its own magnitude at forty-five degrees. Adding compression gives √(f_ct² + σ_cp·f_ct), which is a square root and therefore flattens: the first newton of prestress is worth far more than the last. At the 7.14 N/mm² drawn the limit is 3.39 N/mm², a gain of 2.51, and doubling the prestress from there takes it only to 4.59. The straight line is what a rule that simply added the two strengths would have promised.

The crack that never reached forty-five degrees

Every shear expression for reinforced concrete is a curve fitted to tests, because a cracked section has no free body worth drawing. An uncracked prestressed web has one — a single point, a Mohr's circle and a principal tension — and it is the only shear check in the subject that is derived rather than measured.

internal-forces · Prestressed shear
Two answers added, and the answer to the two together, drawn on top of each other. A 8 m beam under a 60 kN point load at mid-span (152.38 mm), under 12 kN/m of uniform load (152.38 mm), and under both at once (304.76 mm). The sum of the first two is 304.76 mm, and the residual between it and the third is zero — not small, zero, to the last bit of the arithmetic. That exactness is not a numerical accident: the governing equation is linear in the load, so the response is a linear operator applied to it, and a linear operator distributes over addition by definition. Every calculation that adds one load case to another is standing on that one line.

The addition everything else rests on

Influence lines add, the unit-load method adds, moment distribution adds, load combinations add, and a stiffness matrix is linear by construction. All of it stands on one sentence with three hypotheses in it — and when they fail, two of the failures point in opposite directions.

deflection · Superposition
One of these two curves is a stiffness and the other is a statement of statics. The torque a spandrel beam carries, against how much of its torsional stiffness is left. The rising curve is compatibility torsion — a floor beam framing into the side of the spandrel, which shares its fixed-end moment of 197 kNm between the spandrel's torsional stiffness and its own flexural one. Uncracked, the spandrel takes 51% of it, or 100 kNm; at a quarter of that stiffness it takes 21%, or 41 kNm, and the floor beam picks up what was shed. The flat line is equilibrium torsion — a canopy cantilevering 2.2 m off the same spandrel, whose 116 kNm is fixed by statics and contains no stiffness at all. The first can be designed away by accepting a rotation. The second cannot be designed away by anything.

The torque that should not be shed

A compatibility torque can be let go, because the load has somewhere else to go. What the rule does not say is what it costs the somewhere else — a twenty per cent rise in a floor beam's midspan moment, a crack width nobody limits, and a rotation the spandrel has to actually deliver. There is a size of torque past which shedding is the wrong answer, and no code states it.

internal-forces · Compatibility torsion

Named alongside it

The objects these essays reach for when they reach for this one.

PrestressSuperpositionServiceabilityBending stressCreepKernPrestress lossesRelaxationRestraintTransferAgeing coefficientBoundary conditions

All concepts