Concept

Bending stress — where it appears

The stress a moment produces across a section, proportional to distance from the neutral axis and largest at the extreme fibre. It is the moment divided by the section modulus, and the section modulus is a geometric property that can be varied over orders of magnitude without changing the material.

Named by 10 essays across 2 fields — each of them below, with the objects they name alongside it.

Two triangles that cross zero, and a block that does not. Stress across a 300 × 700 mm section at each stage, compression positive. The prestress alone gives -6.33 MPa at the top and 20.61 at the bottom; at transfer, with only self-weight on it, the top is at -2.47 MPa and in service the section runs from 7.61 to 3.82 MPa — compression everywhere. The same beam with no prestress reaches -12.67 MPa at the bottom fibre, which is 4.2 times what the concrete can hold.

The load put on backwards

Every other structure in this collection waits for its load and then resists it. A prestressed one is given a load first — chosen, permanent, and pointing the wrong way — so that when the real one arrives the two nearly cancel and the material never has to do the thing it is bad at.

internal-forces · Prestress
Loaded straight down, and moving sideways. An equal angle with a moment applied about the horizontal axis. Its principal axes lie at 45.0° to the drawn ones, so the neutral axis runs at -30.6° rather than horizontally, and the section moves 59% as far sideways as it moves down. The product of inertia that causes it is -1.066 × 10⁶ mm⁴, and it is zero for every section drawn in this field until now.

Loaded straight down, and it moves sideways

Every section drawn here so far had an axis of symmetry, and that symmetry has been doing silent work. Take it away and a vertical load produces a neutral axis that is not horizontal, a deflection that is not vertical, and on one ordinary section a sideways movement larger than the downward one.

sections · Principal axes
Cut the throat, and the face carries a moment and a tension at once. A crane hook of trapezoid section, 50 to 120 mm radius and 40 to 15 mm wide, carrying 50 kN, drawn beside the section at the cut and the stress across it. The load hangs on a line through the centre of curvature, so cutting the throat and taking everything below the cut as the free body leaves a face carrying a direct tension of 50 kN and a moment of N·R = 3.985 kN·m about the section's own centroid, which sits a full R = 79.70 mm from the load line. The stress is a hyperbola, zero at r = 75.04 mm rather than at the centroid 4.65 mm outside it, reaching 248.7 N/mm² of tension at the inner fibre and 140.6 of compression at the outer. The straight-beam formula, drawn dashed, reports 161.7 N/mm² for the bending part against the true 222.8, and leaves the 26.0 N/mm² of direct tension out altogether — between them, 54% under the real peak, at the fibre where a hook actually breaks. This is why a hook is trapezoidal: both effects are worst inside, so the material goes there.

The bar that was bent before it was loaded

In a curved bar plane sections still stay plane, and the bending formula is wrong anyway. The fibres were different lengths before anything was applied, so an equal rotation of two plane faces produces unequal strain — the stress is a hyperbola, the neutral axis has moved inward, and a crane hook carries half as much again as My/I reports.

sections · Curved beam
One point, every plane through it, one circle. A point carrying 140 N/mm² across one face, 0 across the other and 45 of shear. As the plane is turned, the pair (σ, τ) runs round a circle of radius 83.2 centred at 70.0 — and it goes round at twice the rate the plane does, which is the part always misremembered and the part that makes the picture work. The principal stresses are 153.2 and -13.2, on planes 16.4° from the face the 140 acts on; the largest shear on any plane is 83.2, exactly the radius, and it sits 45° from those — which is 90° round the circle. The von Mises stress that ranks this state against any other is 160.2.

The worst stress is not where the worst bending is

Every stress this collection has quoted is a stress on a particular plane, and neither the bending stress nor the shear stress is a property of the point. Turn the plane and both change; one pair of numbers does not, and on a short beam it peaks where neither of them does.

sections · Principal stress
Nothing happens, and then everything happens. The moment capacity left to a section already carrying shear, against the shear as a fraction of what the web can take. The web holds 26.1% of this section's plastic modulus and the flanges hold the rest, and only the web's share is reduced — by the factor √(1 − v²) that von Mises leaves it. So the curve is flat for most of its length: the first per cent of moment is not lost until v = 0.27, half the shear capacity costs 3.5%, and 15% is not reached until v = 0.9. The tangent at v = 1 is vertical, which is why the last tenth of the shear range costs more than the first eight.

Both at once, and neither matters until it does

A section carrying shear has less moment capacity, and the reduction is the web's share of the plastic modulus times one minus the root of one minus the shear ratio squared. On a rolled beam that share is a quarter, so half the shear capacity costs three and a half per cent — and then the last tenth costs more than the first eight.

sections · Shear moment interaction
Four inequalities, and the wedge between them. The Magnel diagram: every limit on a prestressed section, plotted as a bound on 1/P against the eccentricity. Two of the four come from transfer, when the force is largest and the only moment is the beam's own weight, and two from service, when 20% of the force has been lost and the moment is 640 kNm. Each is linear in 1/P, which is the substitution that makes the problem a picture rather than a search. The shaded region is every force-and-eccentricity pair the section will accept: it is a wedge opening to the right, so the cheapest prestress is always at the largest eccentricity the cover allows — 1029 kN at e = 400 mm here. The section's kern is 241 mm, and every useful answer is outside it.

Four inequalities and a wedge

A prestressed section has to satisfy two stress limits when the force is largest and the load smallest, and two more when the force has relaxed and the load has arrived. Each is linear in one over the force — which turns a search for a prestress into a region on a page, and turns an impossible section into an empty one.

sections · Prestress limits
The neutral axis obeys neither the load nor the moment. A 305 × 102 mm I-section carrying a moment 5° out of the plane of its web. The moment vector is the short arrow; the neutral axis is the long line, at 69.7° to the strong axis. They do not line up, and the reason is that the neutral axis follows the moment ratio scaled by the stiffness ratio: tan α = (M_z/M_y)(I_y/I_z), and I_y ÷ I_z is 30.8 here. So a 5° tilt of the load puts the neutral axis 70° over, the corner that ends up furthest from it carries 489 N/mm² against the 258 the straight-down case would give, and the section has lost 47 per cent of its capacity to a misalignment nobody would draw on a detail.

Two moments and a neutral axis that obeys neither

Tilt the load on a rolled beam by five degrees and the neutral axis swings by seventy. The section is doubly symmetric, its product of inertia is exactly zero, and none of that helps — because what decides the axis is the moment ratio multiplied by a stiffness ratio of thirty.

sections · Biaxial bending
Wrong in shape, right in two integrals. The compression zone of a C30 section with its neutral axis 150 mm down, drawn twice. The curved outline is the real parabolic-rectangular stress distribution — the material's own law read off the linear strain profile plane sections supplies. The rectangle over it is what every design office uses instead: intensity η f_cd = 16.5 MPa over a depth λx = 125 mm. The two shapes are visibly different and give the same answer, because a bending calculation asks a stress distribution only two questions — how much compression there is, and where its resultant acts. Both are 619 kN at 62.4 mm from the face. The factors are α = 0.8095 and β = 0.4160, and λ = 2β follows from wanting the same centroid. A triangle and a full rectangle match neither integral and are nowhere near.

Deliberately the wrong shape

Concrete in compression follows a curve, and no design office has ever integrated it. Every code in the world replaces it with a rectangle of reduced depth and reduced intensity, and the answer is right to a fraction of a per cent — not because the shapes are similar, which they visibly are not, but because a bending calculation only ever asks a stress distribution two questions.

sections · Stress block
Cut the throat, and the face carries a moment and a tension at once. A crane hook of trapezoid section, 50 to 120 mm radius and 40 to 15 mm wide, carrying 100 kN, drawn beside the section at the cut and the stress across it. The load hangs on a line through the centre of curvature, so cutting the throat and taking everything below the cut as the free body leaves a face carrying a direct tension of 100 kN and a moment of N·R = 7.970 kN·m about the section's own centroid, which sits a full R = 79.70 mm from the load line. The stress is a hyperbola, zero at r = 75.04 mm rather than at the centroid 4.65 mm outside it, reaching 497.5 N/mm² of tension at the inner fibre and 281.3 of compression at the outer. The straight-beam formula, drawn dashed, reports 323.4 N/mm² for the bending part against the true 445.5, and leaves the 51.9 N/mm² of direct tension out altogether — between them, 54% under the real peak, at the fibre where a hook actually breaks. This is why a hook is trapezoidal: both effects are worst inside, so the material goes there.

The wide side goes inside

A crane hook's section is a trapezoid with its broad face towards the centre of curvature, and that is not a casting convenience. Turn the same section round — same area, same depth, same moment — and the stress at the fibre that breaks rises by thirty-nine per cent. The shape is doing two things at once, and only one of them is in a straight beam's arithmetic.

sections · Curved beam
A curved I-beam's flanges curl. The cross-section of an I-beam bent to a radius of 3.0 m, its flanges 300 mm wide and 15 mm thick, with the flanges' radial movement exaggerated 47 times; dashed, where the flanges would be if they did not bend across their width. It is bent the way that opens the curve, so the outer flange is in tension and the inner in compression. A tensioned flange round a curve is pulled toward the centre of curvature and a compressed one pushed away from it, so here both are pressed toward the web, and each outstand bends like a cantilever from the web, its tip moving 0.80 mm. Bent the other way, both would curl away from it by the same amount. The bars are the stress along the beam across each flange: the full value at the web, falling toward the tips to 0.72 of it, so that the flange works as if it were 89 per cent as wide.

The flange that curls away from its stress

Bend an I-beam into a curve and each flange, carrying its stress round the bend, is pressed sideways by that stress. The outstands bend like cantilevers from the web, and in bending they move to a different radius and shed the very stress that pushed them. At a tight radius only a strip beside the web works. But the flange's loss of width arrives slowly, and a stress nobody computes for a straight beam arrives at once: the flange bending across its own width, harder than it is stressed along the beam.

sections · Curved beam

Named alongside it

The objects these essays reach for when they reach for this one.

Neutral axisCentroidCurved beamPrincipal axesSection modulusBiaxial bendingCrackingCurvatureFlangeI-sectionKernLever arm

All concepts