Concept

Flange — where it appears

The material at the extremes of a section's depth, which carries most of the bending and none of the shear. Its distance from the neutral axis is squared in the second moment, so widening it buys stiffness and thickening it buys strength at very different rates.

Named by 11 essays across 3 fields — each of them below, with the objects they name alongside it.

Prying action in a tee stub. A tee stub pulled by its web with 100 kN per bolt. The 20 mm flange is in the one-hinge regime, so the prying force at the flange tip is 50.63 kN and the bolt carries 150.63 kN — 1.51 times what was applied. The flange stops prying entirely at 26.97 mm thick, and collapses on its own at 110 kN.

The force the bolt never saw applied

Pull a tee stub with a hundred kilonewtons and its bolt carries a hundred and fifty. The extra comes from the flange bending and pressing its own edge against the thing it is bolted to, and no free body of the connection as a point contains it.

connections · Prying
One point, every plane through it, one circle. A point carrying 140 N/mm² across one face, 0 across the other and 45 of shear. As the plane is turned, the pair (σ, τ) runs round a circle of radius 83.2 centred at 70.0 — and it goes round at twice the rate the plane does, which is the part always misremembered and the part that makes the picture work. The principal stresses are 153.2 and -13.2, on planes 16.4° from the face the 140 acts on; the largest shear on any plane is 83.2, exactly the radius, and it sits 45° from those — which is 90° round the circle. The von Mises stress that ranks this state against any other is 160.2.

The worst stress is not where the worst bending is

Every stress this collection has quoted is a stress on a particular plane, and neither the bending stress nor the shear stress is a property of the point. Turn the plane and both change; one pair of numbers does not, and on a short beam it peaks where neither of them does.

sections · Principal stress
A hole in a web is a Vierendeel panel. A 400 × 300 rectangular opening in a 533 deep beam, 15% along a 9 m span carrying 20 per metre — where the moment is 103 kNm and the shear 63 kN. The moment is a couple on the two tees, 301 kN on a lever arm of 343 mm, which is 70.3 N/mm² of uniform stress. The shear has nowhere to go but through the tees, so each carries 32 kN over the opening and bends in double curvature: a Vierendeel moment of 6.3 kNm and 167.6 N/mm² on top. So 70% of the stress at the corner exists because the hole has a LENGTH, and only 30% of the section's second moment has gone.

The hole that costs nothing, and everything

A service opening removes 30% of a beam's second moment and 0.7% of its deflection. What it costs is not that. Across the opening the shear has nowhere to go but through the two tees, and a tee carrying shear over a length bends.

sections · Web opening
Nothing happens, and then everything happens. The moment capacity left to a section already carrying shear, against the shear as a fraction of what the web can take. The web holds 26.1% of this section's plastic modulus and the flanges hold the rest, and only the web's share is reduced — by the factor √(1 − v²) that von Mises leaves it. So the curve is flat for most of its length: the first per cent of moment is not lost until v = 0.27, half the shear capacity costs 3.5%, and 15% is not reached until v = 0.9. The tangent at v = 1 is vertical, which is why the last tenth of the shear range costs more than the first eight.

Both at once, and neither matters until it does

A section carrying shear has less moment capacity, and the reduction is the web's share of the plastic modulus times one minus the root of one minus the shear ratio squared. On a rolled beam that share is a quarter, so half the shear capacity costs three and a half per cent — and then the last tenth costs more than the first eight.

sections · Shear moment interaction
Pull it along the girder and it just unfolds. One period of a 30° trapezoidal corrugation, 300 mm of flat and 260 mm of incline, and the same period pulled along the girder's axis. The fold opens by bending the inclined panels out of the web's own plane, so the axial flexibility contains the plate's t³ where a flat web's would contain t — and the effective modulus that comes back from solving the cell as a frame is 222 N/mm², which is 10.6 parts in ten thousand of the steel's 210 GPa. A web with a thousandth of the stiffness carries a thousandth of the stress, which is why the flanges of a corrugated girder carry the whole moment and why the section has 9 per cent less second moment than the flat-webbed girder it replaces. The fold buys freedom from stiffeners and pays for it here.

The web that carries no bending

A corrugated web needs no stiffeners, because the folds give it in one direction a depth it does not have in its thickness. In the other direction the same folds make it an accordion — and a web that cannot be stretched cannot carry a bending stress at all.

sections · Corrugated web
A section has two areas and the tables give one of them. Peak shear stress divided by the mean, for four sections of exactly the same gross area and depth. The mean is V/A and is the number a first calculation uses; the peak is what the material actually sees, and the ratio between them is a property of shape alone. A rectangle's is 1.5 — the parabola's peak over its average — and it is one of the few numbers in this subject that is exactly derivable and universally ignored. An I-section's is near 1.98, and the reason is on the second bar: 97% of the shear is inside a web that is 56% of the area. So the flanges carry the moment and almost none of the shear, and the web carries the shear and almost none of the moment — which is why a shear check on an I-section uses the web area and a moment check uses the whole section, and why the two checks are about two different pieces of steel.

The section has two areas

A shear force divided by the area of the section is not the shear stress anywhere in it. A rectangle's peak is exactly one and a half times that number and an I-section's web carries nearly all of the shear over a fifth of the area, which is why a moment check and a shear check on the same member are checks on two different pieces of steel.

sections · Shear area
The lag follows the shear, so it is worst at the supports. Effective width along the span of a simply supported beam under a uniform load, summed over 25 odd harmonics. Each harmonic has its own half-wavelength L/n and its own, smaller, effective width — 0.815 for the first, 0.400 for the third, 0.269 for the fifth — and near a support the short harmonics carry a bigger share of what little moment there is. So the working fraction is 0.603 at the support against 0.839 at mid-span, a difference of 23.6 percentage points on the same flange. The single sinusoid's answer, 0.815, is drawn as the flat line, and it is only right at mid-span. This is the behaviour a code reproduces by shortening L_e near a support, and the reason it does is that shear lag is driven by w‴, which is the shear force.

The flange works least where the shear is largest

Shear lag is driven by the shear force rather than by the moment, so the effective width of a wide flange is not a property of the beam. It is a function of position along it, worst at the supports, and a single number quoted for a whole span is right at mid-span and nowhere else.

sections · Effective width
Warping stiffens a short member and nothing at all a long one. The stiffening 1/[1 − tanh(κ)/κ] against kL, both axes logarithmic, over kL from 0.05 to 200. At the low end the curve is a straight line of slope −2, because for small kL the bracket is κ²/3 and the stiffening is 3/kL²: it reaches 1201 at kL = 0.05, falls to 1.005 at the top, and every open section ever rolled sits somewhere on it. The same three plates arranged three ways are marked: the 533 by 190 mm I-section at kL 2.76 and ×1.562, the tee at kL 37 and ×1.027, the angle at kL 34 and ×1.030. A tee's warping constant is 288 times smaller than the I-section's and an angle's 236 times, because their plates meet at a point and there is no pair of flanges to bend against each other — so they have no warping resistance to offer at all, and that is the reason an angle is a poor thing to twist.

The restraint that beats the gradient

A moment-gradient factor is worth up to 2.7 on a beam's critical moment and is tabulated everywhere. Holding the ends against warping is worth more, is achieved by a detail rather than by a load case, and appears in no table at all.

stability · Moment gradient
A buckled panel is a truss that nobody drew. A 1500 × 2000 panel of 8 mm web, at d/t = 188. It buckles in shear at 41.0 N/mm², which is 492 kN — and it then carries 1187 kN, 2.41 times as much, because the tension diagonal takes over from the compression one that has gone. The band runs at 18.5° with a membrane stress of 348 N/mm² over a width of 788 mm, and it pulls on the flange at 280.2 N per millimetre of its length. A web that never buckled at all would have reached 2460 kN, so the panel ends at 48% of a stocky web's capacity on a fraction of its steel.

The tension has to pull on something

A buckled web carries its shear on a diagonal band of membrane tension, and the band pulls sideways on the flanges and stiffeners that bound it. That pull is the design output nobody plots — it runs from 72 to 603 newtons per millimetre across ordinary panel proportions, it is largest exactly where the panel is most efficient, and at the end of the girder there is nothing beyond to take it.

stability · Tension field
Two ways for the same plate to fold. An end plate 200 mm wide with a bolt 45 mm from the web face and 55 mm from the edge, and the two families of yield line it can collapse along. The circle closes round the bolt and is 283 mm of hinge — a circle round the bolt. The straight pattern runs out to the plate's free edges and is 249 mm — hinges to the plate edges. The plate folds along whichever is cheaper, which here is the fan, and the 200 mm that comes out is the length of the equivalent tee stub — a dimension that is nowhere on the plate and is 100 per cent of its width.

How much of the plate is bending

A tee stub is an object nobody builds, and the whole component method rests on replacing a real end plate with one. The length of the substitute is not a dimension of the plate — it is the length of the cheapest fold the plate can collapse along, and two families of fold compete for it on a criterion with no strength in it at all.

connections · Prying
The flange over the support works over a third of its width. The effective width of the flange as a share of its overhang along two continuous 20 m spans with a flange overhang of 3.0 m each side of the web, the support bearing over 1.0 m, under a uniform load, left out where the moment is under three tenths of its peak (solid), with EN 1993-1-5's factors over the regions they apply to (dashed) and the simply supported span's mid-span value (dotted). At the sagging peak, 7.6 m from the end, the flange works over 0.81 of its width; over the support, over 0.33. EN 1993-1-5 gives 0.83 in the span and 0.34 over the support, from effective lengths of 17.0 and 10.0 m; a single span of 20 m has 0.88 at mid-span.

The reaction that is made of short waves

Run a wide-flanged girder continuously over a support and its worst moment moves to the support. That moment is made by a reaction, a reaction is made of short waves, and a short wave puts its stress next to the web. Over the support of two 20 m spans with a 3 m overhang the flange works over a third of its width, against four fifths at the sagging peak, so the stress at the web there is 4.2 times the sagging peak for a moment only 1.7 times as large — and how much flange works depends on what the support bears on.

sections · Effective width

Named alongside it

The objects these essays reach for when they reach for this one.

Shear flowWebFree bodyLever armPlastic hingeBending stressBolt tensionBox girderCollapse mechanismConnectionContinuityEffective width

All concepts