Structural Engineering & Statics
where the load goes
Concept

Connection — where it appears

The region where members meet, which every frame diagram draws as a point and which is the one thing it is not. It has dimensions, and every dimension is a lever arm, so the answer is decided by lengths a frame analysis never sees.

Named by 29 essays across 4 fields — each of them below, with the objects they name alongside it.

A bolt group under an eccentric load. A 3 by 2 bolt group carrying 100 kN at 150 mm from its centroid, with the resultant force on each bolt drawn to scale, by the elastic vector method. The load is shared equally and the torque is not, so the worst bolt carries 50.37 kN against 16.67 kN of direct shear alone — 3.02 times as much.

The connection is not a point, and every diagram so far says it is

Every free body drawn here has joined its members at points. Real structures fail at the joints far more often than in the members, and the reason is that a joint is exactly the region the theory behind every other page explicitly excludes.

connections · Connection design A bolt group under an eccentric load. A 3 by 2 bolt group carrying 100 kN at 150 mm from its centroid, with the resultant force on each bolt drawn to scale, by the elastic vector method. The load is shared equally and the torque is not, so the worst bolt carries 50.37 kN against 16.67 kN of direct shear alone — 3.02 times as much.

The bolt that carries more than its share

Six bolts, one hundred kilonewtons, and a worst bolt carrying fifty. The load is shared equally and the torque is not, and the second one is invisible on any drawing where the connection is a point.

connections · Bolt group Prying action in a tee stub. A tee stub pulled by its web with 100 kN per bolt. The 20 mm flange is in the one-hinge regime, so the prying force at the flange tip is 50.63 kN and the bolt carries 150.63 kN — 1.51 times what was applied. The flange stops prying entirely at 26.97 mm thick, and collapses on its own at 110 kN.

The force the bolt never saw applied

Pull a tee stub with a hundred kilonewtons and its bolt carries a hundred and fifty. The extra comes from the flange bending and pressing its own edge against the thing it is bolted to, and no free body of the connection as a point contains it.

connections · Prying Block shear: the metal between the holes. Three bolts in a 10 mm plate end connection. The shaded block tears out along a shear plane 180 mm long and a tension plane 40 mm long. Shear yields first, and the capacity is the sum of two different strengths on two different planes: 421.7 kN, of which the shear plane carries 70.43%.

The metal between the holes, which comes out as a block

A bolted end connection can fail without a single bolt breaking and without the plate reaching its tensile strength anywhere. A block of metal simply comes out, bounded by two surfaces with two different strengths on them.

connections · Block shear The net section, and the path the tear takes. A 200 mm plate with two holes staggered by 50 mm at a gauge of 60 mm. The straight path through one hole leaves 178 mm; the diagonal path through both leaves 166.42 mm after the s²/4g correction adds 10.42 mm back. The shorter of the two decides, at 83.21% of the gross section.

The tear that goes diagonally, and the correction that has no derivation

Stagger the holes so that no straight line crosses more than one and the plate does not get its strength back. The tear runs at an angle instead, and the arithmetic that makes it come out right is a century-old piece of curve-fitting nobody has improved on.

connections · Net section Bearing and tear-out against end distance. A 20 mm bolt in a 10 mm plate. Below 165 mm of end distance the bolt tears a channel out to the end and the capacity is proportional to that distance; above it the plate crushes in front of the bolt and the end distance stops mattering. At 40 mm the capacity is 52.12 kN and the mode is tear-out.

The hole that goes oval, and the one that tears to the edge

A bolt pressing on the side of its hole either crushes the plate in front of it or shoves a channel of metal out to the end. Which one happens is decided entirely by a distance that is usually set by a minimum in a table.

connections · Bearing A fillet weld is stronger across than along. Capacity of a 4 mm throat over 100 mm, against the angle between the weld's axis and the load. Loaded along its length it carries 116.83 kN; loaded across it, 143.09 kN. The ratio is 1.22, which is √3/√2 exactly, and it comes out of the failure criterion rather than out of a test.

The weld that is stronger across than along

The same fillet weld, the same size, the same steel, carries twenty-two per cent more when the load runs across it than along it. The factor is exactly the square root of three over the square root of two, and it comes out of the yield criterion rather than out of a test.

connections · Weld strength Throat stress round a fillet weld group. A c shape weld group carrying 100 kN at 150 mm from its centroid. The peak throat stress is 0.88 kN per mm of throat, at (79.5, -100); the worst point at maximum radius from the centroid carries 0.88. Checking by radius is right here, and points at identical radius differ by a factor of 1.

The corner that is not the worst point

Check the point furthest from the centroid. It is the standard rule for a weld group under an eccentric load, it is exactly right for some shapes, and for others it misses the peak by sixteen per cent — or picks one of four points it cannot tell apart whose stresses differ by two thirds.

connections · Weld group A preloaded joint, before and after it slips. Two preloaded bolts at 137 kN each, on one friction face at μ = 0.5. The joint carries 137 kN by friction with the bolts in tension and not in shear at all; past that it slips into bearing and carries 188 kN with the bolts now in shear. Two different mechanisms, one joint.

The joint that carries nothing until it slips

Tighten the bolts hard enough and the plates are clamped together with a force nothing applied. The joint then carries shear by friction, the bolts are in tension and not in shear at all, and the load path has nothing in common with the joint it looks identical to.

connections · Slip-critical An angle bolted through one leg. A 100 × 75 × 10 angle connected through its 100 mm leg with three bolts at 75 mm pitch. The centroid sits 19.77 mm from the connected face over a connection 150 mm long, so U = 1 − 19.77/150 = 0.87 and 13.18% of the net area is not working.

The angle that uses half of itself

Bolt an angle through one leg and the other leg is not fully working. The correction is one over a length — both halves of it are geometry, neither involves a material, and a two-bolt connection throws away a quarter of the section.

connections · Shear lag Moment against rotation, for three real joints. Three connections on one plot, with the classification boundaries for a beam of EI/L = 14000 drawn as rays through the origin. web cleats is pinned, flush end plate is semi-rigid, extended end plate is semi-rigid. The boundaries are multiples of EI/L, so the same joint is rigid on a short stiff beam and semi-rigid on a long slender one.

Neither pinned nor rigid, which is every real connection

Frame analysis offers two options for a joint and reality supplies a continuum between them. Worse, the boundaries are not properties of the connection at all — the same end plate is rigid on a short stiff beam and semi-rigid on a long slender one.

connections · Joint stiffness A joint is springs in series. The five components of an end-plate joint, with each bar the flexibility it contributes. The column flange in bending is 39.62% of the total on its own, and doubling its stiffness raises the joint's by a factor of 1.25 — while doubling the stiffest component buys 1.05. The joint's rotational stiffness is 25227.71 kN·m per radian.

A joint made of springs in series

A connection's stiffness is not a property of the connection. It is the series combination of the flexibilities of everything the force passes through — so the softest component decides, and stiffening any of the others changes almost nothing.

connections · Component method What the joint does to the beam. End moment as a fraction of the fixed-end value wL²/12, against the joint's rotational stiffness, for a beam of EI/L = 14000. At the rigid boundary of 112000 kN·m/rad the joint delivers 80% of it and at the pinned boundary 20%. Everything between the two lines is a redistribution nobody chose and every analysis assumed away.

The redistribution nobody chose

A beam designed as simply supported, on connections that are not pins, has end moments the analysis never predicted and a mid-span moment smaller than it was sized for. Usually that is safe. It is never intentional, and there is one direction in which it is not safe at all.

connections · Joint classification How a moment crosses a gap. A moment end plate with three bolt rows. The moment is carried as a couple: tension in the rows, compression through bearing at the bottom flange. The plastic distribution reaches 172.8 kN·m and the elastic one 142.29 kN·m, a factor of 1.21 — and the compression at the bottom flange is 540 kN either way, which is the check that gets forgotten because it is not a bolt.

Making a moment cross a gap

A moment is not a thing that can be handed across a joint. It has to be turned into a pair of forces, carried separately, and reassembled — and the whole design is a question of how the tension is shared between bolt rows that are not equally able to take it.

connections · Moment connection A base plate, and when the bolts start working. A 500 × 400 mm plate carrying 600 kN and 90 kN·m, so the resultant sits 150 mm from the centre against a kern of 83.33 mm. The plate is in partial contact: bearing over 300 mm at a peak of 10 N/mm², with the holding-down bolts carrying 0 kN. The plate lifts at 50 kN·m and crushes at 120 kN·m, and the bolts are not needed until 150 kN·m.

Where the structure meets the ground, and when the bolts start working

Push a base plate off its middle third and it lifts off the foundation. The holding-down bolts then carry exactly nothing, and go on carrying nothing until the plate has crushed the concrete underneath it.

connections · Base plate A force may be moved anywhere, at the price of a couple. A 80 kN force applied 250 mm off the centreline of a body, and the same force applied ON the centreline together with a couple of 20 kNm. The two systems are equivalent: they have the same resultant force and the same moment about every point in space, so no equilibrium equation written about the body can tell them apart. What they are not is the same loading — the stresses inside the body differ, and they differ over a distance of about the body's own depth. The offset is drawn to a scale that keeps the arrow on the body; the number beside it is the real one.

The moment the beam left behind

A beam reaction is drawn arriving on a column's centreline. It arrives on a cleat a hundred millimetres out from the face, and the difference is a couple that goes into the column and has to be shared between the lengths above and below it. Nothing about it appears in a frame model whose members meet at nodes.

internal-forces · Column eccentricity The end bolts do the work and the middle ones very nearly nothing. A lap of 10 bolts at 75 mm pitch transferring 800 kN between two plates, with the force each bolt actually carries drawn above it and the flat line a division by the bolt count would have given drawn behind. The end bolts carry 1.16 of their nominal share and the middle ones 0.89. The reason is not in the bolts: at the leading end the first plate is carrying everything and the second nothing, so the two strain at different rates and the slip between them is largest there. In the middle they strain alike, there is almost no slip, and a bolt with no slip across it transfers almost no force. The mean over the worst is 0.861, and the end bolt has to slip 1.16 mm before the rest catch up.

The joint that has to be as good as the member

A splice exists because members come in lengths and structures do not. It has to deliver the same force, at the same stiffness, in the same distribution across the section, through a discontinuity — and each of those three requirements is met by a different feature of the detail, with the third one usually left to look after itself.

connections · Splice A preloaded joint, before and after it slips. Eight preloaded bolts at 100 kN each, on two friction faces at μ = 0.35. The joint carries 560 kN by friction with the bolts in tension and not in shear at all; past that it slips into bearing and carries 900 kN with the bolts now in shear. Two different mechanisms, one joint.

The force that is capped on purpose

Everywhere else in this collection friction is a nuisance whose value nobody controls, checked with a coefficient known to one figure. In a friction damper the inequality is the design intent — the device is specified so that a member behind it can never be asked for more than a stated force.

equilibrium · Friction

Halving the panel buys a shorter strut

Subdividing a truss into more panels of the same span and depth barely changes the chord forces, because the couple that carries the moment has not moved. What it changes is the length of every compression member, and a buckling capacity goes as the inverse square of a length.

structures · Truss

The hole made bigger so the steel would fit

A preloaded joint carries load by friction, and the friction is reduced by the shape of the hole the bolt passes through — not by how much steel the hole removes, but by a coefficient in a table. An oversize hole costs fifteen per cent of the resistance; a long slot costs thirty-seven. Both are provided because the steel would not otherwise line up.

connections · Slip-critical

The end that is only a plate

Cut one flange off a beam's end and what is left is a tee. Cut both and what is left is a plate with holes in it — no flanges, no section modulus worth the name, and none of the checks the beam was selected by. Three plate checks replace them, and the one that governs depends on dimensions that appear in no section table.

connections · Coped beam

The eccentricity at right angles to the drawing

A bracket's load stands off the plane of its welds as well as being offset within it, and the second eccentricity produces a completely different object — bending about an axis through the group rather than torsion about a point in it. The weld line has no compression zone to argue about, so its neutral axis is its own centroid, and the whole length works.

connections · Weld group

Two fasteners that never arrive together

Every steel code forbids adding a weld's capacity to a bolt's in one shear joint, and states it as a rule rather than deriving it. It is derivable. Two fasteners in parallel are at the same displacement rather than the same force, and a weld has ruptured at four tenths of a millimetre while a bolt in a standard hole has not yet touched the side of it.

connections · Weld group

How much of the plate is bending

A tee stub is an object nobody builds, and the whole component method rests on replacing a real end plate with one. The length of the substitute is not a dimension of the plate — it is the length of the cheapest fold the plate can collapse along, and two families of fold compete for it on a criterion with no strength in it at all.

connections · Prying

The torque that goes into the thread

A preload specified as a torque is a preload specified through two coefficients of friction that nobody measures. Nine-tenths of the torque on a bolt is spent turning against its own thread and the face of its nut, so a change in the grease moves the clamping force by half — and the one method that escapes it does so by yielding the bolt on purpose.

connections · Slip-critical

The compression that stays under the flange

Put a moment on a base plate and a pressure-block calculation pushes the compression out to the plate's edge, where the lever arm to the holding-down bolts is longest. A plate that is not rigid cannot put it there. The compression stays within a few tens of millimetres of the compressed flange, the lever arm shrinks, and the bolts carry twice what the pressure block said.

connections · Base plate

The repair that fixes the wrong check

A coped beam end that fails its checks is usually repaired by welding a plate along the edge the cope left, because the cope removed a flange and the plate puts one back. On ordinary proportions that repair restores the check that was not failing. The check that governs is carried by the web, and only a plate on the web reaches it.

connections · Coped beam

The plate that arrives after the load

A repair plate welded to a beam already in use carries only the load that arrives after its weld has cooled. The elastic checks remember that order — a doubler welded under 60 per cent of the reaction removes 40 per cent of the stress it would remove from an unloaded beam — while tear-out, a plastic mechanism, gets the whole of the repair. Propping the beam is what hands the plate the load already there.

connections · Coped beam

The bolt group has no neutral axis

A bolt group carrying a moment about an axis in its own plane has some bolts in tension and something in compression somewhere else. Where that somewhere else is decides the answer, nothing in the group decides it, and the two defensible choices give the worst bolt 50 kilonewtons and 21.

connections · Bolt group

Named alongside it

The objects these essays reach for when they reach for this one.

DuctilityEccentricityBolt groupBolt tensionLever armLoad pathNet sectionBearingLimit statePreloadJoint stiffnessSlip resistance

All concepts