Structural Engineering & Statics
where the load goes
Concept

Von mises — where it appears

A single measure of how hard a combined stress state is working a ductile material, which combines the principal stresses rather than ranking them. It predicts yield at a shear stress of the tensile yield over the root of three, and it is why a web's shear capacity is quoted as 0.6 times the yield stress.

Named by 8 essays across 3 fields — each of them below, with the objects they name alongside it.

A fillet weld is stronger across than along. Capacity of a 4 mm throat over 100 mm, against the angle between the weld's axis and the load. Loaded along its length it carries 116.83 kN; loaded across it, 143.09 kN. The ratio is 1.22, which is √3/√2 exactly, and it comes out of the failure criterion rather than out of a test.

The weld that is stronger across than along

The same fillet weld, the same size, the same steel, carries twenty-two per cent more when the load runs across it than along it. The factor is exactly the square root of three over the square root of two, and it comes out of the yield criterion rather than out of a test.

connections · Weld strength One point, every plane through it, one circle. A point carrying 140 N/mm² across one face, 0 across the other and 45 of shear. As the plane is turned, the pair (σ, τ) runs round a circle of radius 83.2 centred at 70.0 — and it goes round at twice the rate the plane does, which is the part always misremembered and the part that makes the picture work. The principal stresses are 153.2 and -13.2, on planes 16.4° from the face the 140 acts on; the largest shear on any plane is 83.2, exactly the radius, and it sits 45° from those — which is 90° round the circle. The von Mises stress that ranks this state against any other is 160.2.

The worst stress is not where the worst bending is

Every stress this collection has quoted is a stress on a particular plane, and neither the bending stress nor the shear stress is a property of the point. Turn the plane and both change; one pair of numbers does not, and on a short beam it peaks where neither of them does.

sections · Principal stress Nothing happens, and then everything happens. The moment capacity left to a section already carrying shear, against the shear as a fraction of what the web can take. The web holds 26.1% of this section's plastic modulus and the flanges hold the rest, and only the web's share is reduced — by the factor √(1 − v²) that von Mises leaves it. So the curve is flat for most of its length: the first per cent of moment is not lost until v = 0.27, half the shear capacity costs 3.5%, and 15% is not reached until v = 0.9. The tangent at v = 1 is vertical, which is why the last tenth of the shear range costs more than the first eight.

Both at once, and neither matters until it does

A section carrying shear has less moment capacity, and the reduction is the web's share of the plastic modulus times one minus the root of one minus the shear ratio squared. On a rolled beam that share is a quarter, so half the shear capacity costs three and a half per cent — and then the last tenth costs more than the first eight.

sections · Shear moment interaction One criterion inside the other, touching at six points. The two yield criteria in principal stress space with the third principal stress zero, both normalised by the yield stress. Von Mises is the ellipse — σ₁² − σ₁σ₂ + σ₂² = f_y², which is a circle seen at an angle — and Tresca is the hexagon inscribed in it, touching at the six points where one principal stress is zero or the two are equal. Everywhere else Tresca is the smaller, by up to 15.5 per cent, and the widest gap is at pure shear, where σ₁ = −σ₂ and the two answers are 205 and 178 N/mm². The ratio there is exactly 2/√3, computed rather than quoted, and it is the whole reason a web is checked against f_y over root three.

The shear strength nobody measured

Every web on this site is checked against the yield stress divided by the square root of three, and no test produced that number. It is a consequence of a decision about what makes a metal yield, and the alternative decision gives a different answer by fifteen per cent.

materials · Yield criterion One point, every plane through it, one circle. A point carrying 180 N/mm² across one face, 90 across the other and 40 of shear. As the plane is turned, the pair (σ, τ) runs round a circle of radius 60.2 centred at 135.0 — and it goes round at twice the rate the plane does, which is the part always misremembered and the part that makes the picture work. The principal stresses are 195.2 and 74.8, on planes 20.8° from the face the 180 acts on; the largest shear on any plane is 60.2, exactly the radius, and it sits 45° from those — which is 90° round the circle. The von Mises stress that ranks this state against any other is 170.6.

The circle nobody draws

A plane stress state has three principal stresses and the third is zero. When the two on the drawing share a sign, the largest shear in the state involves the one that is not there — and the circle a designer has drawn is not the circle that governs.

sections · Principal stress Made from one side, the throat misses the load and its root takes the difference. Two plates 20 mm thick joined by a partial-penetration butt weld with 10 mm of throat, pulled apart by a force on their mid-thickness, with the stress across the throat drawn beside each joint as a multiple of the mean. Above, welded from one side: the throat runs from the top face down to 10 mm, so the force passes 5.0 mm below its centroid. The moment adds tension at the root and removes it at the face: the root carries 4.00 times the mean stress and the face −2.00, which is compression. The unfused 10 mm below the root is a notch, and it is on the tension side. Below, the same 10 mm of throat split between the two faces: the force passes through its centroid and every part of it carries the mean stress.

The throat that misses the load

A partial-penetration butt weld's throat faces the load squarely, so a millimetre of it carries more than a fillet's, and in every grade what limits it is a cap on normal stress rather than the directional criterion. Made from one side, the throat sits off the plates' line of action. At half penetration it keeps a quarter of that capacity, and the stress the eccentricity adds lands on the root, which is a crack.

connections · Weld strength A butt throat is strongest a little off square. The resultant a millimetre of throat can carry in S355 against the direction of the load, from straight across the weld (0°) to straight along it (90°). The fillet's falls throughout, from 385 to 314 N/mm². The butt's rises from 441 to 478 at 22.7°, because its cap limits only the normal stress and a little shear costs it nothing, and then falls to 314. So the butt's advantage over the fillet is 1.15 straight across, 1.29 at 22.7°, and none straight along.

The shear that helps a butt weld

A partial-penetration butt throat pulled straight across its weld is capped at 0.9fu, which in S355 makes it 15 per cent stronger than a fillet throat. Add a little shear along the weld and the butt throat gets stronger, not weaker, because the cap limits only the normal stress — until the shear is 42 per cent of the pull, where it is 29 per cent stronger than the fillet and carries its largest resultant, 478 N/mm² against 441 straight across. Along a moment connection's web weld the mix of pull and shear sweeps through that peak, and in the direction that is all shear a single-sided throat is as good as two.

connections · Weld strength The weakest weld is not the one straight across. The ultimate strength of a member of 6082-T6 (parent ultimate 310 N/mm², zone 185) whose heat-affected zone crosses it at every angle from along the load (0) to straight across it (90 degrees), as load over the gross section. Across the load the zone's neighbours stop it contracting, and it carries 214 N/mm², 15 per cent above its own uniaxial 185. At 54.7 degrees, the angle a free sheet necks along, they give it nothing and the member carries 185. Below 24.2 degrees the zone's own neck would need more than a section through the parent can carry, and the member reaches 278 — the strength it has with the zone, 25 per cent of the section, running along it. At 30 degrees, 237; at 70, 196.

The weld that is weakest at fifty-five degrees

A soft heat-affected zone that the load crosses fails by necking along its own line, and it can do that only if nothing along the line has to stretch. Straight across the load, the parent on either side stops the zone contracting and lends it 15 per cent. At 54.7 degrees — the angle a free sheet necks along — it lends nothing, and the member carries the zone's own strength. Below 24 degrees the zone cannot neck alone at all, and a weld running along the member costs a tenth of its strength while adding to its stretch.

materials · Heat-affected zone

Named alongside it

The objects these essays reach for when they reach for this one.

Yield criterionDuctilityDirectional methodPrincipal stressShear stressWeld throatBending stressConfinementConnection designEccentricityFlangeHydrostatic stress

All concepts