Concept

Shape factor — where it appears

The ratio of a section's plastic moment to its first-yield moment, which measures how much the elastic calculation was giving away. It is 1.5 for a rectangle and about 1.15 for a rolled I-section, and it is the price of curvature rather than a bonus.

Named by 10 essays across 2 fields — each of them below, with the objects they name alongside it.

The same material, four ways. Four cross-sections of identical area, so identical weight and cost, with the second moment of area computed from each profile's own geometry. Only the arrangement differs, and the stiffest is many times the flattest.

The same steel in a different shape, and a factor of forty

Four sections of identical area, identical weight and identical cost. The stiffest is dozens of times the stiffest of the flattest, and the only thing that changed was the arrangement.

sections · Section shape
What it costs to reach the plastic moment, for two shapes. Moment against curvature for two cross-sections of identical area (3000 mm²) and identical depth (200 mm), in mild steel, each divided by its own first-yield moment and its own first-yield curvature. The rectangle has a shape factor of 1.50 and reaches 98% of its plastic moment at 4.1 times the curvature at first yield; The I-section has a shape factor of 1.09 and reaches 98% of its plastic moment at 1.1 times the curvature at first yield. The dashed lines are the rigid-plastic moments, computed from the equal-area axis rather than read off the curves, and no curve reaches its own.

The section that yields from the outside in

A rectangle has half again as much moment in reserve past first yield as its elastic capacity suggests, and an I-section has a seventh. Read as a ranking that gets it backwards — the reserve is bought with curvature, and the rectangle pays four times as much of it.

materials · Moment-curvature
A section modulus for each face, and only the smaller one is a strength. Four profiles of equal area with the second moment divided by BOTH distances to an extreme fibre rather than by the larger of them. A symmetric section has one section modulus and an asymmetric one has two, differing here by as much as 1.00 to one — so the same member has two bending strengths, and which of them applies is decided by the sign of the moment rather than by anything about the section. The bar is the smaller of the two, which is the one that governs when the moment can go either way.

Two strengths, depending which way up

A symmetric section has one section modulus. A tee has two, differing by a factor of three, so the same member has two bending strengths and which applies is decided by the sign of the moment. Turn it over and it is a different beam.

sections · Asymmetric section
The neutral axis obeys neither the load nor the moment. A 305 × 102 mm I-section carrying a moment 5° out of the plane of its web. The moment vector is the short arrow; the neutral axis is the long line, at 69.7° to the strong axis. They do not line up, and the reason is that the neutral axis follows the moment ratio scaled by the stiffness ratio: tan α = (M_z/M_y)(I_y/I_z), and I_y ÷ I_z is 30.8 here. So a 5° tilt of the load puts the neutral axis 70° over, the corner that ends up furthest from it carries 489 N/mm² against the 258 the straight-down case would give, and the section has lost 47 per cent of its capacity to a misalignment nobody would draw on a detail.

Two moments and a neutral axis that obeys neither

Tilt the load on a rolled beam by five degrees and the neutral axis swings by seventy. The section is doubly symmetric, its product of inertia is exactly zero, and none of that helps — because what decides the axis is the moment ratio multiplied by a stiffness ratio of thirty.

sections · Biaxial bending
What is left after the first fibre yields, which is a property of shape. The shape factor — plastic modulus over elastic — for six sections, computed by finding each one's equal-area axis and summing ±f_y over it. The numbers contain no dimension, no stress and no material: a rectangle is exactly 3/2 whatever its size, a diamond exactly 2, a circle 16/3π. The spread is the argument. An I-section keeps only 13 per cent in reserve past first yield, because nearly all its material is already at the extreme fibre and there is nothing further in to recruit; a diamond keeps 100 per cent, because most of its material is near the middle and doing very little elastically. So the section shapes that are best at elastic bending are the ones with the least left afterwards, which is exactly backwards from the way the reserve is usually described.

What is left after the first fibre yields

The elastic section modulus stops at the moment the outermost fibre reaches yield. Nothing else in the section has, so it goes on taking load — and how much more it takes turns out to be a property of the shape alone, with no dimension, no stress and no material anywhere in the answer.

sections · Shape factor
The neutral axis is wherever the first moment vanishes. A 300 by 600 section with 1800 mm² of steel at a depth of 540, carrying 250 kNm after the tension side has cracked. The neutral axis is no longer at mid-depth: it has risen to 234.5 mm from the top, which is where the first moment of the compression zone plus the transformed steel vanishes. The compression is 15.4 N/mm² at the top fibre and the steel carries 301 N/mm²; the resulting couple is 541 kN on a lever arm of 462 mm, which multiplies back to the 250 kNm applied. The uncracked section would have had 6673×10⁶ mm⁴ against the cracked 3809×10⁶ — a loss of 43% of the stiffness.

Where the steel is, not how much of it

A section in bending resists a moment with a couple, and a couple is a force times a distance. The force is bought — it is an area of steel at a stress. The distance is free, decided by where the bars were put, and it is the variable almost nobody optimises because it does not appear on an order.

sections · Lever arm
The answer is continuous and the catalogue is not. Capacity bought against capacity required, over a real rolled series. The straight line is what a continuous section would give — exactly the moment asked for, and nothing can be bought on it. The staircase is what a catalogue gives: each tread is one section, each riser is the step to the next, and the vertical gap between the two is steel that is paid for and does nothing. The steps in this series run from 23% to 59% in plastic modulus, so the average waste is 15.0% and the worst is 46% — just above a riser, where the section below has been missed by a kilonewton-metre. The 1200 kNm marked buys a 686×254×125 at 1418 kNm, which is 85% utilised. Two things follow that a continuous treatment cannot see: the sensitivity of a design to an assumption is zero over most of a tread and enormous at a riser, and an optimisation that returns three significant figures is answering a question with twelve answers in it.

The answer is continuous and the catalogue is not

Every optimisation in this subject returns a number with three significant figures in it, and nothing with three significant figures can be bought. What can be bought is a rolled series whose steps are a quarter to a half apart, so the member that goes on the drawing is on average a tenth stronger than the one that was calculated and can be a third stronger for no reason at all.

sections · Available sections
The axis moves when the section yields. Six sections, each drawn to its own scale, with their elastic neutral axis — the centroid, dashed — and their plastic neutral axis, the equal-area axis, solid. For the symmetric ones the two lines are the same line and the distinction never arises, which is why it is so easily missed. For the tee they are 23% of the depth apart, because the axis that makes the first moment of area vanish is not the axis that makes the two areas equal. The shape factors run from 1.144 to 1.800 across these six, and they are ratios of moduli taken about two DIFFERENT axes — which is also why an asymmetric section has two elastic section moduli, one to each extreme fibre, and only one plastic modulus. The tee's two elastic moduli differ by a factor of 2.78; a fully plastic section does not care which fibre reached yield first, so it has nothing to be two of.

The axis that moves when the section yields

An elastic section bends about its centroid. A fully plastic one bends about the axis that halves its area, and for anything symmetric those are the same line — which is why the distinction is almost never met. For a tee they are a fifth of the depth apart, and three things follow that the elastic calculation gives no warning of.

sections · Equal-area axis
A soap film over a hole, and its volume is the torsion constant. The stress function for Saint-Venant torsion of a square of 100 mm, relaxed on a 97 by 97 grid until it stopped moving — 385 sweeps. Its contours are the lines the shear stress runs along, its slope is the magnitude of that stress, and twice its volume is the torsion constant: 1.4053e+7 mm⁴ against a closed form of 1.4058e+7, an error of -0.035 per cent. The steepest slope is 67.515 at the boundary, at the point on it nearest the centre — which is why the peak shear in a solid section is at the middle of the longest side and never at a corner, where the film comes down to zero from two directions and its slope vanishes.

Two volumes, and both of them are torques

Torsion of a solid section that is not a circle has no elementary answer, and for thirty years after Saint-Venant posed it the only way to get one was to blow a soap film over a hole cut in a plate and measure it. The film is not an illustration of the solution. It is the solution, and so is a heap of sand poured on the same hole.

sections · Membrane analogy
The four corners of an opening, on the tee's own interaction diagram. The plastic interaction of the tee left above and below a 400 × 300 mm opening — every point on it computed by sweeping the plastic neutral axis through the section rather than from an interaction formula. Its squash load is 1519 kN and its plastic moment 32.2 kNm. At the working load the global moment puts 301 kN into each tee — compression above the hole, tension below — and the shear puts the same Vierendeel moment of 6.3 kNm into all four corners. The line is the path the demand takes as the load rises, and it reaches the surface at a load factor of 3.89 against 1.49 for first yield at one corner: the elastic check is finding one corner and the mechanism needs all four.

Four corners and a mechanism

The check on a hole in a web adds an axial stress to a local bending stress and compares the sum with the yield stress at one corner. What ends the opening is four hinges arriving together — and the gap between the two is a factor that varies along the span from two and a half to exactly one.

sections · Web opening

Named alongside it

The objects these essays reach for when they reach for this one.

Section modulusNeutral axisPlastic modulusSecond moment of areaStress blockDuctilityEqual-area axisMoment-curvaturePlane sectionsPlastic hingePlastic momentTorsion

All concepts