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Geometry beats material — page 4

Essays 73 to 96 of 266 on this thread, in the same order.

The force runs along the chord whatever route the member takes. A member pinned at two points 10 m apart, loaded only at those two points, and bowed 1.2 m off the line between them. Equilibrium leaves the two end forces no choice: equal, opposite, and along the chord. So at every section the axial force is P cos α, the shear is P sin α, and the bending moment is the force times the perpendicular offset — 240 kNm at the crown for 200 kN at 1.2 m, which is a multiplication rather than an analysis. Straighten the member and the moment diagram is identically zero; that is the case a truss member is in, and the reason it carries one number.

The member with only one direction

If a body is in equilibrium under forces applied at exactly two points, those forces are equal, opposite and along the line joining the points. It is three conclusions from two equations, it is the shortest real theorem in statics, and nearly everything that follows depends on it without saying so.

Between two beams and one, and much nearer one. How composite a beam is, against the one dimensionless group that decides it: αL, where α² = K·EI∞/(EA*·EI₀). At αL = 0 the layers slide freely and the beam is two beams; past about 20 the connection is stiff enough that the last per cent is unbuyable. The beam drawn sits at αL = 15.8 and is 96% composite, deflecting 36.7 mm against 33.9 for full interaction and 110 for none. The curve is steep where a real design sits, which is why halving the number of studs does not halve anything.

Internal forces

Half the studs, and most of the beam

Bonding two layers together quadruples the stiffness of the pair. A real connection is a row of studs that deform, so the layers slide a little and the beam sits between the two answers — but not halfway between, and the number that decides where is a single dimensionless group.

Two faces, a couple, and a core that does none of it. A sandwich section 61.4 mm deep: two 0.7 mm faces separated by 60 mm of core. The bending is carried as a couple between the faces — 41 N/mm² of tension in one and compression in the other, over a lever arm of 60.7 mm — and the core carries a shear stress of 0.047 N/mm² and nothing else. The parallel-axis term is 98.8% of the section's second moment; the faces' own bending about their own centroids is 0.004% of it, and the core's is 1.2%. Separated by nothing at all the same two faces would be 2.3e+4 times less stiff.

Sections and stress

Two skins and the space between them

A sandwich panel is a section made of a material that carries the bending and a material that carries none of it. The parallel-axis term is not a correction here — it is 98.8 per cent of the second moment — and the shear deflection is not a correction either.

The split is where buckling puts it. A branching column carrying 400 kN to two points 3.0 m apart, over 9.0 m. Every member is drawn at the thickness it needs: the area is the larger of N/σ and what Euler asks of a strut of that length, and 3 of 3 members here are sized by buckling rather than by strength. The split sits at 57% of the height, which is where the total volume is least — 51% less than the fan of straight struts that carries the same load with the same stresses.

Structural form

The tree that strength does not ask for

A branching column carries a roof on many points and reaches the ground on one. Size every member by its stress and the optimum tree turns out to have no trunk at all — the best answer is a fan of straight struts from the base. Put buckling in and the trunk appears, at 57 per cent of the height.

The restraint chooses the buckling length, and it is not the member's. A compression flange 12 m long held sideways not at points but everywhere, by a restraint of 0.35 N/mm per mm of length. Unrestrained it would buckle at 173 kN in a single half-wave, drawn faintly. Restrained it buckles at 1968 kN — 11.4 times as much — in two half-waves, because the sum n²π²EI/L² + kL²/n²π² has its minimum there and every other n is worse. The effective length that answer implies is 3555 mm, which is 0.30 of the member and is a property of the restraint rather than of the span.

Stability

Held everywhere, and it forgets its length

A brace at a point divides a member's buckling length. A restraint spread along the whole member does something else — the member chooses its own number of half-waves, and past a few of them the critical load stops depending on the length at all.

Not where the two loads meet. How much a column loses below the weaker of its two single-mode capacities, against the ratio of its local critical load to its global one. The received claim is that the worst place is where the two coincide; the arithmetic says otherwise. The erosion is largest at a ratio of 0.47 — 23% — sits within a per cent of that for every ratio below about a half, and at exact coincidence is only 2%. What the curve does say is the useful half of the folk claim: once the plates are stocky enough that the local critical load is twice the global one, the interaction is nothing at all, and the section is worth thickening only up to there.

Stability

Two ways of buckling at once

A thin-walled column can bow as a whole or ripple in its plates, and each has its own critical load. The received advice is that the worst arrangement is the one where the two are equal. The arithmetic says the opposite — at coincidence the interaction costs two per cent, and the expensive region is where the plates go first.

Deflection

The angle nobody limits

Every serviceability rule in this collection limits a displacement. What a bearing, a joint and a cladding gap actually have to accommodate is an angle — and the angle is locked to the displacement by a coefficient that contains no material, no section and no span.

The same concrete, held sideways. Two stress-strain curves for one concrete. The lower is a cylinder test: it peaks at 30 N/mm² near a strain of 0.002 and has nothing left by 0.0035, because it fails by splitting apart sideways. The upper is the same material inside a 12 mm hoop at 100 mm centres, which cannot stop it expanding but can make the expansion stretch steel: the lateral pressure of 2.48 N/mm² — 8% of the strength it is multiplying — takes the peak to 44.4 and the ultimate strain to 0.028. The strength gain is 1.48 times and the strain gain 8.0; the area under the curve, which is the toughness, goes up by 11. It is the third number the confinement is provided for.

Materials

Squeezed sideways into a different material

Concrete in a cylinder test fails by splitting apart sideways under a load pushing it down. Put a hoop round it and the splitting has to stretch steel — and a lateral pressure of a twelfth of the strength raises the strength by half and the ultimate strain by eight.

A strength that is a property of the specimen. Nominal strength against size for geometrically similar specimens of one material. On the left the specimen is too small for a crack to run and the strength is a plateau — a plastic limit, and the regime laboratory specimens sit in. On the right a crack releases more energy than it consumes as soon as it starts and the strength falls as the inverse square root of size, which is the regime real structures sit in. The turn happens at D₀ = 120 mm. A 100 mm specimen reads 3.10 N/mm² and a 1500 mm member of the same material carries 1.14: the test overestimates the structure by a factor of 2.71.

Materials

The bigger one is the weaker one

Two geometrically similar beams of the same concrete should fail at the same nominal stress, because a strength is supposed to be a material property. They do not. The large one fails at less, and the reason is that a crack releases energy in proportion to a volume and consumes it in proportion to an area.

An eccentric load is three load cases, and only two of them are checked. A line load of 40 N/mm at 1.5 m from the axis of a 3.0 by 2.0 m box, replaced by the three cases it is equivalent to. Bending is the load on the axis. The torque 60 kNm per metre then splits into a set of edge forces that drives Bredt's shear flow and distorts nothing, and a set with the flange forces reversed — 10.0 kN/m up one web and down the other, 15.0 kN/m across the flanges — which carries no torque at all and squashes the rectangle into the rhombus drawn behind it. Its generalised load is exactly half the torque, so a box girder spends half of an eccentric load's torsion on changing its own shape, and no torsion calculation contains that half.

Sections and stress

The section that will not keep its shape

A box girder is closed, so torsion costs it almost nothing. What an eccentric load actually does to it is something a torsion calculation contains no term for — the rectangle becomes a parallelogram, in its own plane, along the whole length of the span.

Pull it along the girder and it just unfolds. One period of a 30° trapezoidal corrugation, 300 mm of flat and 260 mm of incline, and the same period pulled along the girder's axis. The fold opens by bending the inclined panels out of the web's own plane, so the axial flexibility contains the plate's t³ where a flat web's would contain t — and the effective modulus that comes back from solving the cell as a frame is 222 N/mm², which is 10.6 parts in ten thousand of the steel's 210 GPa. A web with a thousandth of the stiffness carries a thousandth of the stress, which is why the flanges of a corrugated girder carry the whole moment and why the section has 9 per cent less second moment than the flat-webbed girder it replaces. The fold buys freedom from stiffeners and pays for it here.

Sections and stress

The web that carries no bending

A corrugated web needs no stiffeners, because the folds give it in one direction a depth it does not have in its thickness. In the other direction the same folds make it an accordion — and a web that cannot be stretched cannot carry a bending stress at all.

Sections and stress

Two moments and a neutral axis that obeys neither

Tilt the load on a rolled beam by five degrees and the neutral axis swings by seventy. The section is doubly symmetric, its product of inertia is exactly zero, and none of that helps — because what decides the axis is the moment ratio multiplied by a stiffness ratio of thirty.

The corner columns take what the middle ones did not. Axial stress in the columns across one flange face of a 30 by 40 m framed tube, at the base. Plane sections says the flat line: every column on the face at the same distance from the neutral axis, therefore at the same stress. The solved distribution is the curve — 69.4 N/mm² at the corner against 18.2 in the middle, a ratio of 3.81. The middle columns lag because the only route the axial force has into them is the in-plane shear of the spandrel frame, bay by bay from the corner. The face is carrying its resultant on an effective width of 51 per cent, and the tube deflects as though its second moment were 72 per cent of the gross.

Structural form

The corner columns take more than their share

A framed tube is a hollow cantilever, and a hollow cantilever's flange ought to be uniformly stressed. It is not, and the reason is that the only route the axial force has into a column in the middle of a face is the in-plane shear of the frame — one bay at a time, from the corner inwards.

The tie is a redundancy, so its stiffness decides the thrust. Thrust and rib bending for a 60 m tied arch of 0.15 rise ratio, against the stiffness of its tie. Cut the tie and the structure is a curved simply supported beam, so the tie force is the one redundant and the force method gives it: with a rigid tie the answer is 2227 kN, within 1.0 per cent of the funicular wL²/8f, and the shortfall is the arch's own axial shortening. A real tie stretches 68 mm and returns 2166 kN — 2.7 per cent of the flexibility is the tie — and whatever thrust the arch does not get, it carries as bending: 760 kNm at 30 m. A tenth of the tie stiffness is not a tenth of the problem; it is a different structure.

Structural form

The thrust that never reaches the ground

Every arch on this site has ended at the same sentence — the foundation is where an arch is really decided. A tie changes the sentence without changing the arithmetic: the horizontal force is still there, still the same size, and it now closes on itself through a bar at deck level.

The windward guy tightens, the leeward one gives way. A 120 m mast on three guy levels, at a wind of 3 N/mm, with the deflection drawn 0.54 times its true size. The guys start at 160 kN each and end at 259 against 95, 299 against 83, 221 against 112 kN. The leeward guys still carry a real force — the lowest keeps 28 per cent of its partner's tension — and supply almost none of the restraint, because their tangent modulus has fallen to 54 per cent of the steel's. The mast top moves 100 mm, its worst bending moment is 554 kNm at 40 m, and it is carrying 801 kN of axial load that nothing but the guys put there.

Structural form

Held by something that goes soft

A guy is a cable, so it has no stiffness of its own — what resists a mast's movement is the guy's geometry changing, and how much of that there is depends on the tension already in it. Wind pushes the mast towards the leeward guy, which is the one losing tension.

$Three ways to apply the same force, and one depth to forget the difference. Three end loads on a member 400 mm deep, all with the same resultant and the same moment: a point load, the same force spread over a fifth of the depth, and the same force split in two. What is plotted is the difference between each of them and the beam-theory answer — the self-equilibrating remainder — as a fraction of the mean stress. The point load starts at 20 times it and is under a tenth of it by 0.77 depths; all three are under one per cent by about 1.18. That distance is the licence every figure in this collection is drawn under, and the exact strip eigenvalue agrees with it: 2.106 + 1.125i, whose real part puts one per cent at 1.09 depths and whose imaginary part means the remainder changes sign on the way out, which no statement of the principle mentions.$ Internal forces

How far a wrong load reaches

Every figure in this collection applies a load as a point, a line or a uniform pressure, and no real load is any of those. The licence is Saint-Venant's, it is usually quoted as a principle, and it is really a statement about a wavelength.

Three minima, and only two of them get a check. Elastic buckling stress against half-wavelength for a 200 × 65 × 15 × 1.5 mm lipped channel in uniform compression. The local minimum is at 200 mm and 41 N/mm²; the distortional at 689 mm and 287; the global curve falls away to the right and reaches 489 at the 1.5 m member. The distortional branch is a strut on an elastic foundation — the flange and lip rotating about the web junction, restrained by the web's own bending at 627 N·mm per radian per millimetre — so its minimum is at π(EC_w/k_φ)^¼ and its value is (2√(EC_wk_φ) + GJ)/I₀, the same closed form a continuously braced strut has. The elastic stresses are in the order local, distortional, global, and the mode that governs the strength is not the lowest of them, because they have very different amounts of post-buckling reserve.

Stability

The mode between the two that get checked

A thin-walled strut has three ways of buckling and two of them have design rules. The third has a half-wavelength several times the section depth, a shape in which the fold lines themselves move, and an elastic stress that no effective-width calculation can produce.

Deflection

Where a deflection comes from

The unit-load method gives a deflection as an integral, and this collection has treated that integral as a number to evaluate. It is not a number. It is a density, and it says which millimetres of the member produced the answer — which is not the same map as where the moment is largest.

One criterion inside the other, touching at six points. The two yield criteria in principal stress space with the third principal stress zero, both normalised by the yield stress. Von Mises is the ellipse — σ₁² − σ₁σ₂ + σ₂² = f_y², which is a circle seen at an angle — and Tresca is the hexagon inscribed in it, touching at the six points where one principal stress is zero or the two are equal. Everywhere else Tresca is the smaller, by up to 15.5 per cent, and the widest gap is at pure shear, where σ₁ = −σ₂ and the two answers are 205 and 178 N/mm². The ratio there is exactly 2/√3, computed rather than quoted, and it is the whole reason a web is checked against f_y over root three.

Materials

The shear strength nobody measured

Every web on this site is checked against the yield stress divided by the square root of three, and no test produced that number. It is a consequence of a decision about what makes a metal yield, and the alternative decision gives a different answer by fifteen per cent.

Strength at an angle, and the straight line that is not it. Compressive strength against the angle between the load and the grain. Hankinson's formula — f₀f₉₀ ÷ (f₀sin²α + f₉₀cos²α) — is an interpolation rather than a failure theory, and what makes it worth having is how far it sits from the straight line anyone would otherwise draw between 21 and 2.5 N/mm². At forty-five degrees it gives 4.5 N/mm² against the line's 11.8: 38 per cent of it, and 21 per cent of the strength along the grain. The curve drops away in the first twenty degrees because the weak direction starts governing as soon as it has any component at all, which is the same arithmetic as a section's weak axis and the reason a skewed bearing detail is a real loss rather than a small one.

Materials

The material that has a direction

Every material in this collection so far has had one modulus and one strength. Timber has three of each, differing by more than an order of magnitude, and the consequence is not a correction to steel design — it is a different set of checks with a different one governing.

The chords take the shear the web is credited with. A cantilever of 6 m tapering from 400 to 1200 mm, under a 120 kN tip load, with the shear divided between the web and the two inclined chords. The chord force is M/z and it is not horizontal, so its vertical component is real: V_web = V − (M/z)·dz/dx, which is Résal's result of 1899. At the root the web is left with 33 per cent of the applied shear — exactly d₀/d₁ for a straight taper, with no length, load or material in it. Turn the same member round and the figure becomes 300 per cent: the chords stop helping and start adding, at the section where the moment is largest as well. And the limit is worth having — a member whose depth is proportional to its moment leaves the web nothing to do at all, which is the triangular cantilever every crane jib is.

Internal forces

The shear the chords take

Every shear check in this collection has assumed the two chords of a beam are parallel, so that the whole of the shear crosses the web. Taper the member and that stops being true — and the sign of the correction is decided by which end the haunch is at.

Sections and stress

What is left after the first fibre yields

The elastic section modulus stops at the moment the outermost fibre reaches yield. Nothing else in the section has, so it goes on taking load — and how much more it takes turns out to be a property of the shape alone, with no dimension, no stress and no material anywhere in the answer.

One slit, and the torsional stiffness falls by a factor of hundreds. A 200 by 200 box of 8 mm wall, drawn closed and then slit along its length. Closed, the torque runs round the wall as a shear flow and the torsion constant is 5.66×10⁷ mm⁴; slit, the loop is broken and only each wall's own thickness resists, giving 1.31×10⁵ mm⁴. The ratio is 432 to one, so the same torque twists the slit section 432 times as far and raises a peak shear stress 36 times as high. Nothing about the material changed.

Sections and stress

The slit that costs a factor of six hundred

Bending stiffness cares where the material is, and changes by a factor of two or three between sensible sections of the same area. Torsional stiffness cares whether the material forms a closed loop, and the penalty for not doing so is an order of magnitude squared.

Structural form

The cable that is a spring

A suspension bridge's cable is a funicular — it takes the shape the load gives it, and the deck's job is to make the load one that shape is right for. A stayed deck is not that at all. Its cables are straight, each reaches the deck at one point, and every one of them behaves as an inclined spring.

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