Structural Engineering & Statics
where the load goes
Concept

Quality control — where it appears

The testing a producer or contractor carries out to show that a material meets its specification, usually as a sample from each batch or pour. Its results describe a population, and how many specimens it takes decides how much of that population is known.

Named by 3 essays across one field — each of them below, with the objects they name alongside it.

Three specimens cannot see the tail. The factor k applied to the sample's own scatter when a characteristic value is estimated from n specimens. With the scatter known in advance it is z·sqrt(1 + 1/n) and barely moves; with the scatter estimated from the same n results it is the Student t quantile instead, and it runs from 7.73 at two specimens to 1.73 at 30. At n = 4 the characteristic strength comes out at 23.8 N/mm² against 27.9 for a population known exactly — 15% lower, for a material that is identical. A small test programme does not report a worse estimate of the strength; it reports a worse strength.

The strength that belongs to the test programme

A characteristic strength is a fractile of a distribution, and a distribution estimated from four specimens is not the same object as one known exactly. The same material tested four times reports a strength 15 per cent below what it reports when its scatter is known — and nothing about the material differs.

materials · Characteristic strength Three cores and a specification say more together. The predictive distribution of a core's strength in an existing structure: from a concrete specified to a mean of 38 N/mm² and a coefficient of variation of 15 per cent, that prior carrying the weight of 3 specimens on its mean and 10 degrees of freedom on its scatter, before any core is taken (dotted); from three cores of mean 33.0 N/mm² and coefficient of variation 12 per cent alone (dashed); and from both (solid); each with its 5 per cent characteristic value marked. The specification alone gives 27.5 N/mm²; the cores alone, 21.9, because three results cannot pin down a scatter; together, 26.5.

The strength three cores revise

A characteristic strength estimated from three specimens and nothing else is heavily penalised, because three results cannot say how scattered a material is. An existing structure is never nothing else. It was built to a specified grade, from a population of concretes whose scatter is known in general, and three cores drilled from it revise that knowledge rather than replace it. Together they give a characteristic strength that three cores alone would need twenty to match. The same arithmetic catches a concrete much weaker than its specification, because cores that disagree with the prior widen it — unless the prior is given so much weight that it no longer listens.

materials · Characteristic strength Counted honestly, cores from one bay hand the estimate to the specification. The share of the structure's concrete that falls below the 5 per cent characteristic value estimated from three cores from one bay of a structure's concrete of mean 33.0 N/mm² and coefficient of variation 12 per cent, updating the specification — a mean of 38 N/mm² and a coefficient of variation of 15 per cent, carrying the weight of 3 specimens on its mean and 10 degrees of freedom on its scatter, averaged over 2,000 drillings, against the correlation between two cores from one bay: the cores counted as independent (dashed), counted by their correlation (solid), and three cores drilled from three bays (light); dotted, the 5 per cent an honest estimate gives. At ρ = 0.5, 6.2% and 6.5%, and 4.8%; at 0.9, 7.4% and 7.3%, and 4.8%.

The cores that agree for the wrong reason

Three cores drilled a metre apart in one slab share a pour, a curing and a morning's water, so they agree with each other more closely than they agree with the rest of the building. Counted as three independent specimens, they overstate what is known — and with nothing else to go on, the estimate built on them leaves a quarter of the building's concrete below a value meant to leave a twentieth. Counting them by their correlation repairs that. But once the specification is in the update, the honest count hands the estimate back to the specification, and a concrete weaker than it was meant to be hides behind it. The repair is not in the arithmetic. It is in where the cores are drilled.

materials · Characteristic strength

Named alongside it

The objects these essays reach for when they reach for this one.

Characteristic strengthFractileReliabilitySamplingScatterTestingPartial factorEffective depthFree bodyIndependenceSize effectTolerance

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