Structural Engineering & Statics
where the load goes
Concept

Brittle failure — where it appears

A failure that arrives with no plastic deformation to give warning, at a load that the elastic calculation may have been perfectly right about. What distinguishes it is not the load but the absence of a second mechanism after the first one goes, which is why the checks that guard against it compare two states of a member rather than a demand with a capacity.

Named by 4 essays across 2 fields — each of them below, with the objects they name alongside it.

A strength that is a property of the specimen. Nominal strength against size for geometrically similar specimens of one material. On the left the specimen is too small for a crack to run and the strength is a plateau — a plastic limit, and the regime laboratory specimens sit in. On the right a crack releases more energy than it consumes as soon as it starts and the strength falls as the inverse square root of size, which is the regime real structures sit in. The turn happens at D₀ = 120 mm. A 100 mm specimen reads 3.10 N/mm² and a 1500 mm member of the same material carries 1.14: the test overestimates the structure by a factor of 2.71.

The bigger one is the weaker one

Two geometrically similar beams of the same concrete should fail at the same nominal stress, because a strength is supposed to be a material property. They do not. The large one fails at less, and the reason is that a crack releases energy in proportion to a volume and consumes it in proportion to an area.

materials · size effect The steel that is sized by the concrete. Ultimate moment of a 1000 × 400 mm section against the area of tension steel in it, with the moment that cracks the section drawn across. The cracking moment is 77.2 kNm and contains no steel at all — it is f_ctm times the gross section modulus, 2.90 N/mm² times bh²/6 — so it is a horizontal line, and every section to the left of where the two meet is one whose first crack is its failure. The crossing is at 507 mm², and rearranging the two expressions gives 0.245·(f_ctm/f_yk)·bd against the 0.26 the codes print — the constant is a section modulus divided by a lever arm and not a fitted number. The rule as printed asks for 538 mm² here, which is 6% more than the derivation needs, and that margin is the whole of the safety in a check whose failure mode is sudden.

The steel the concrete asks for

Every other bar in a concrete member is there because of an action. This one is there because of the member itself — enough steel that the cracked section can carry more than the moment that cracked it, so that the first crack is not also the failure. The requirement contains no load, and both of its consequences run the wrong way round.

sections · minimum reinforcement The strength that does not keep pace. Concrete's mean tensile strength against its characteristic compressive strength, with the ratio of the two on the same axis, scaled. The tensile strength goes as f_ck^⅔, so it rises from 1.57 to 5.04 N/mm² over a sixfold rise in the compressive strength, and the ratio between them falls from 11.1% at C20 to 6.0% at C80 — a factor of 1.83. Nothing in a bending or a column calculation ever uses the lower curve, and everything that decides a transition does: when the section cracks, how much minimum steel it needs, how far a bar has to be lapped, what a member without links carries. So a stronger concrete needs more minimum reinforcement, longer laps and a bigger crack-control check, in a member whose ultimate capacity has barely moved. Its real scale is a length: E·G_F/f_ct² is 299 mm here, which is the size at which a member stops behaving plastically and starts behaving like a fracture problem.

The strength that is never used

Concrete's tensile strength appears in no bending calculation, no column calculation and no shear calculation with links in it. The whole design philosophy is that it cracks and the steel takes over. And it decides where nearly every transition in the subject sits — when a section cracks, how much minimum steel it needs, how far a bar has to be lapped, what a member without links can carry, and how wide a crack opens.

materials · tensile strength The same steel, brittle in January. Fracture toughness against temperature for a 25 mm ferritic plate, from Wallin's master curve — 30 + 70·exp(0.019(T − T₀)) in MPa√m, whose shape is the same for every ferritic steel and whose only free parameter is the reference temperature T₀ = -60 °C. Beside it, and on its own scale, is the crack length that toughness will tolerate at 200 N/mm², which goes as the square of it. At +20 °C this plate carries a 764 mm flaw and at -20 °C it carries 199 mm — a factor of 3.8 for a forty-degree change in the weather, in a steel that met its specification on both days. Thickness moves the curve as well, and the wrong way: constraint at a crack tip suppresses the yielding that would have blunted it, so a 100 mm plate of this steel tolerates 27% of the flaw a 10 mm plate does. Loading it in a millisecond shifts the whole curve another forty degrees.

The same steel, brittle in January

Every other material property in this collection is a number. Toughness is a curve, and the axis it runs along is temperature. Between twenty degrees and minus twenty a structural steel does not get gradually weaker — it changes the mechanism by which it fails, and the flaw it will tolerate falls by a factor of four.

materials · transition temperature

Named alongside it

The objects these essays reach for when they reach for this one.

Size effectCharacteristic lengthCharacteristic strengthCrack widthCracking momentDuctilityFlawFracture energyMinimum reinforcementShrinkageTensile strengthAnchorage

All concepts