Concept

Section shape — where it appears

How a section's material is arranged rather than how much there is, which for bending is worth far more than any change of material. Four sections of identical area can span a factor of forty in stiffness, which is why arrangement is the cheap variable and material the expensive one.

Named by 14 essays across 5 fields — each of them below, with the objects they name alongside it.

The same material, four ways. Four cross-sections of identical area, so identical weight and cost, with the second moment of area computed from each profile's own geometry. Only the arrangement differs, and the stiffest is many times the flattest.

The same steel in a different shape, and a factor of forty

Four sections of identical area, identical weight and identical cost. The stiffest is dozens of times the stiffest of the flattest, and the only thing that changed was the arrangement.

sections · Section shape
Two ways to fail, and the curve between them. The exact plastic interaction between axial force and moment for two sections of identical area, both normalised by their own squash load and their own plastic moment. The rectangle stands 25.0% of its plastic moment outside the straight line at an axial ratio of 0.50; The I-section stands 6.0% of its plastic moment outside the straight line at an axial ratio of 0.12. Every section here is symmetric about its centroid, so the equal-area axis and the centroid coincide and it makes no difference which the moments are taken about. The straight line is the rule that says the two capacities share out in proportion, and everything between it and a curve is capacity that rule gives away.

Two ways to fail, and the curve between them

A column carrying both compression and bending has two capacities and a rule for sharing them out. The rule is a straight line, the truth is a curve, and for a rectangle the straight line gives away a quarter of the plastic moment at half the squash load.

materials · Interaction
The same sheet, twice, and a factor of ten thousand. A 3000 mm developed width of 3 mm sheet, covering 2400 mm in plan — so the legs sit at 36.9° and the fold is 300 mm deep. Flat, its second moment about its own mid-plane is 6750 mm⁴, which spans nothing. Folded, it is 67.50×10⁶ — 10000 times as much, which is exactly the depth in thicknesses squared. The material is identical, the plan cover has fallen by 20%, and the only thing that changed is where the material sits. What limits it is buckling of the leg: at this leg length the flat between the folds goes at 27 N/mm², well below the steel's 275.

Folded until it spans

A flat sheet has a second moment of area of B·t³/12 and will not span anything. Folded, the same material has B·t·h²/12, and the gain is exactly the fold depth over the thickness, squared — a ratio with no material in it and no width in it.

structures · Folded plate
The one length a section carries into a column. Four profiles of equal area, with the radius of gyration r = √(I/A) drawn as the distance it is — a pair of lines either side of the centroid, at the depth the whole area would have to sit at to give the section the second moment it has. As a 4 m pin-ended column the same 3000 mm² of material carries between 7 and 3146 kN, in the ratio of the squares of those radii and of nothing else.

The one length a section takes into a column

A section has an area, a second moment, two section moduli, a shear centre and a torsion constant. A column has heard of exactly one of them, and it is none of those — it is the length √(I/A), which is where the whole area would have to sit to give the section the stiffness it has.

sections · Radius of gyration
The chords take the shear the web is credited with. A cantilever of 6 m tapering from 400 to 1200 mm, under a 120 kN tip load, with the shear divided between the web and the two inclined chords. The chord force is M/z and it is not horizontal, so its vertical component is real: V_web = V − (M/z)·dz/dx, which is Résal's result of 1899. At the root the web is left with 33 per cent of the applied shear — exactly d₀/d₁ for a straight taper, with no length, load or material in it. Turn the same member round and the figure becomes 300 per cent: the chords stop helping and start adding, at the section where the moment is largest as well. And the limit is worth having — a member whose depth is proportional to its moment leaves the web nothing to do at all, which is the triangular cantilever every crane jib is.

The shear the chords take

Every shear check in this collection has assumed the two chords of a beam are parallel, so that the whole of the shear crosses the web. Taper the member and that stops being true — and the sign of the correction is decided by which end the haunch is at.

internal-forces · Inclined chord
One slit, and the torsional stiffness falls by a factor of hundreds. A 200 by 200 box of 8 mm wall, drawn closed and then slit along its length. Closed, the torque runs round the wall as a shear flow and the torsion constant is 5.66×10⁷ mm⁴; slit, the loop is broken and only each wall's own thickness resists, giving 1.31×10⁵ mm⁴. The ratio is 432 to one, so the same torque twists the slit section 432 times as far and raises a peak shear stress 36 times as high. Nothing about the material changed.

The slit that costs a factor of six hundred

Bending stiffness cares where the material is, and changes by a factor of two or three between sensible sections of the same area. Torsional stiffness cares whether the material forms a closed loop, and the penalty for not doing so is an order of magnitude squared.

sections · Torsional constant
Three lines through one point, and three different winners. Modulus against density on logarithmic axes, with a guide line for each of three indices drawn through mild steel. A performance index E^(1/n)/ρ is a straight line of slope n on these axes, so ranking materials by it means sliding the line up and to the left and seeing what it leaves behind. The three lines have three different orders, which is why a table of properties cannot answer the question on its own: for a tie the answer is carbon fibre, for a beam it is timber at 4.28 times steel, and for a plate timber wins by more still. The construction is Ashby's; the arithmetic on it is this site's.

The ranking belongs to the load case

Every table of material properties ever printed ranks by strength, and every one of them answers a question nobody asked. What a structure wants is the least mass for a stated performance, and the combination of properties that gives it changes with the shape of the member — so timber beats steel four to one as a beam and loses to it as a tie, without either material changing.

materials · Material index
The answer is continuous and the catalogue is not. Capacity bought against capacity required, over a real rolled series. The straight line is what a continuous section would give — exactly the moment asked for, and nothing can be bought on it. The staircase is what a catalogue gives: each tread is one section, each riser is the step to the next, and the vertical gap between the two is steel that is paid for and does nothing. The steps in this series run from 23% to 59% in plastic modulus, so the average waste is 15.0% and the worst is 46% — just above a riser, where the section below has been missed by a kilonewton-metre. The 1200 kNm marked buys a 686×254×125 at 1418 kNm, which is 85% utilised. Two things follow that a continuous treatment cannot see: the sensitivity of a design to an assumption is zero over most of a tread and enormous at a riser, and an optimisation that returns three significant figures is answering a question with twelve answers in it.

The answer is continuous and the catalogue is not

Every optimisation in this subject returns a number with three significant figures in it, and nothing with three significant figures can be bought. What can be bought is a rolled series whose steps are a quarter to a half apart, so the member that goes on the drawing is on average a tenth stronger than the one that was calculated and can be a third stronger for no reason at all.

sections · Available sections
A section has two areas and the tables give one of them. Peak shear stress divided by the mean, for four sections of exactly the same gross area and depth. The mean is V/A and is the number a first calculation uses; the peak is what the material actually sees, and the ratio between them is a property of shape alone. A rectangle's is 1.5 — the parabola's peak over its average — and it is one of the few numbers in this subject that is exactly derivable and universally ignored. An I-section's is near 1.98, and the reason is on the second bar: 97% of the shear is inside a web that is 56% of the area. So the flanges carry the moment and almost none of the shear, and the web carries the shear and almost none of the moment — which is why a shear check on an I-section uses the web area and a moment check uses the whole section, and why the two checks are about two different pieces of steel.

The section has two areas

A shear force divided by the area of the section is not the shear stress anywhere in it. A rectangle's peak is exactly one and a half times that number and an I-section's web carries nearly all of the shear over a fifth of the area, which is why a moment check and a shear check on the same member are checks on two different pieces of steel.

sections · Shear area
The second moment of area is a function of direction. Second moment of area of an equal angle against the angle of the axis it is taken about, with the product of inertia beneath it. The maximum is 5.943 × 10⁶ mm⁴ and the minimum 1.523 × 10⁶, a ratio of 3.90, and they occur where the product of inertia passes through zero — at 45.0° from the drawn axis. The value the drawing suggests, 3.733 × 10⁶, is neither of them.

The axis a column buckles about

A strut buckles about the axis with the smallest second moment of area, and for a section with no axis of symmetry that axis is neither of the two on the drawing. An angle used as a strut is 2.45 times weaker than the number a designer reads off its own dimensions.

sections · Principal axes
The shear centre of a channel. A channel of 100 by 250, with the shear flow in its flanges drawn. Those flows form a couple, so the load has to be applied 38.0 outside the web to leave the section untwisted — a point in the air, outside the material entirely.

The eccentricity a purlin cannot avoid

A channel's shear centre is outside the material, so a load applied anywhere on the section misses it. The distance is fixed by the proportions rather than by the detailing, it is 38 mm on an ordinary purlin, and the torque it produces is not an error anybody made.

sections · Shear centre
Warping stiffens a short member and nothing at all a long one. The stiffening 1/[1 − tanh(κ)/κ] against kL, both axes logarithmic, over kL from 0.05 to 200. At the low end the curve is a straight line of slope −2, because for small kL the bracket is κ²/3 and the stiffening is 3/kL²: it reaches 1201 at kL = 0.05, falls to 1.005 at the top, and every open section ever rolled sits somewhere on it. The same three plates arranged three ways are marked: the 533 by 190 mm I-section at kL 2.76 and ×1.562, the tee at kL 37 and ×1.027, the angle at kL 34 and ×1.030. A tee's warping constant is 288 times smaller than the I-section's and an angle's 236 times, because their plates meet at a point and there is no pair of flanges to bend against each other — so they have no warping resistance to offer at all, and that is the reason an angle is a poor thing to twist.

The restraint that beats the gradient

A moment-gradient factor is worth up to 2.7 on a beam's critical moment and is tabulated everywhere. Holding the ends against warping is worth more, is achieved by a detail rather than by a load case, and appears in no table at all.

stability · Moment gradient
A channel has three critical loads, not one. The three critical loads of a channel in compression, against its length, with the load it actually buckles at drawn over them. At 3500 mm the flexural loads are 13970 kN about the major axis and 2306 kN about the minor, while twisting about the shear centre takes 1555 kN. The lowest root is 1484 kN, and the column twists. The shear centre sits 109.7 mm from the centroid, so the modes cannot happen separately: the lowest root of the coupled problem is 4.5 per cent below the lowest of the three, and the Wagner coefficient β is 0.60. The governing mode changes at 5813 mm: below that length the column twists, above it, it bends — because the torsional resistance keeps a term that does not grow when the member is shortened, and the flexural loads have none.

The third root of the cubic

A column has three buckling loads and an Euler calculation finds two of them. The third is a twist about the shear centre, and for a section whose shear centre is not at its centroid the three cannot happen separately — so the answer is the lowest root of a cubic and can be a third below anything the two familiar modes report.

stability · Flexural-torsional
The fire is one curve, and the steel in it is several. Gas temperature and steel temperature against time in a standard fire. The gas curve is the same for every member in the compartment; the three bare steel curves are section factors of 76, 160 and 323 per metre, and they reach 558 °C at 17, 11, 8 minutes — a spread of a factor of two from geometry alone. The fourth curve is the middle section with 15 mm of board on it, which reaches the same temperature at 46 minutes. The kink near 735 °C on the bare curves is not a numerical artefact: steel's specific heat spikes there as its crystal structure changes, and the member spends several minutes absorbing heat at almost constant temperature.

The temperature is a shape

Two members of the same steel in the same compartment, under the same fire and the same load ratio, fail eight minutes apart. Nothing about the material differs and nothing about the fire does. What differs is a perimeter divided by an area, and it is the only number in the whole calculation that a designer chooses.

materials · Fire

Named alongside it

The objects these essays reach for when they reach for this one.

Free bodyEffective lengthSecond momentSecond moment of areaShear centreShear flowSlendernessTorsionWarpingBucklingPrincipal axesRadius of gyration

All concepts