Concept

Elastic modulus — where it appears

The ratio of stress to strain in the elastic range, which decides stiffness and buckling and is very nearly the same for every steel. Every steel has very nearly the same one, so a stronger steel buys strength and buys nothing at all against deflection or buckling.

Named by 11 essays across 3 fields — each of them below, with the objects they name alongside it.

Three materials pulled until they stop. Three stress-strain curves — mild steel, high-strength steel, aluminium alloy — plotted to a strain of 2.0%. One of them has a plateau, so the stress at which yielding starts is something the specimen does rather than something anyone chooses. The 0.2% offset construction is drawn on the high-strength steel: a line of slope E from a strain of 0.002, cutting the curve at 460 N/mm².

The stress at which nothing in particular happens

One material in six has a yield point that a specimen actually does something at. For all the others the yield stress is a construction — a line drawn at an arbitrary offset — and every strength calculation for those materials depends on it.

materials · Proof stress
Four materials pulled until they stop. Four stress-strain curves — mild steel, aluminium alloy, concrete, timber, along the grain — plotted to a strain of 0.6%. One of them has a plateau, so the stress at which yielding starts is something the specimen does rather than something anyone chooses. No offset construction is drawn.

The one number a stronger steel does not change

Geometry beats material almost everywhere on this site. Stiffness is the exception in the other direction — it cannot be bought at all, because every steel ever made has the same elastic modulus.

materials · Elastic modulus
The deflection that arrives years late. The multiplier on a concrete member's deflection under a sustained load, against time. The elastic deflection arrives on the day the load does and is the 1.0 at the left. After a year it has been multiplied by 3.00, after five years by 3.29, and it approaches 3.38. Nothing has been added to the load and nothing about the strength has changed: this is a serviceability failure arriving on a structure that passed every strength check on the day it was built.

The deflection that arrives three years late

A concrete beam that passes every check on the day it is built goes on deflecting for a decade, and ends up three times where it started. Nothing about the load changed, and nothing about the strength was ever in question.

materials · Creep
The hour that is really a temperature. The retention factors for carbon steel against temperature: the yield stress and the elastic modulus. The modulus falls away first — at 500°C the steel has kept 78% of its strength and 60% of its stiffness — so a member's failure mode can change during a fire. A member working at 60% of its cold capacity runs out of strength at 558°C, and out of the stiffness for the same ratio at 500°C, 58 degrees earlier. There is nothing about time in any of it: a fire rating is a temperature the member must not reach, converted into the minutes a particular fire takes to get it there.

The hour that is really a temperature

A fire rating is quoted in minutes and there is no time in the physics anywhere. What decides is a temperature, and the stiffness reaches its limit sixty degrees before the strength does — so the way a member fails can change while it is burning.

materials · Fire
The same strain, two moduli, and a width multiplied to say so. A timber section with a steel plate in it, carrying 20.0 kNm. Plane sections stay plane, so the strain at a height is the same in both materials; Hooke's law then puts the stresses in the ratio of the moduli, which here is 19.09. Multiplying the stiffer material's WIDTH by that ratio gives a fictitious section of one material with the same neutral axis and the same forces — 595.2×10⁶ mm⁴ of it, against 351.0 for the same shape with the moduli ignored. The steel plate is 3.8% of the area and carries 43% of the moment, at 96 N/mm² against the timber's 5.0. The transform is not an approximation: it is compatibility and Hooke's law written down.

A section made of two materials, one of them pretended away

Multiplying a material's width by the ratio of the moduli produces a fictitious section of one material with the right neutral axis and the right forces. It is not a trick — it is compatibility and Hooke's law written down — and it says a stiff material takes what its modulus asks for.

sections · Transformed section
Two differences up the same building, peaking in different places. Differential shortening between a perimeter column and the core of a 40-storey building, plotted up the height. The part driven by load peaks at level 20 — exactly half way up, because a floor near the top has almost nothing built above it to shorten what is beneath, and a floor near the bottom has almost nothing beneath it to shorten. The part driven by shrinkage does not care what is above it at all and accumulates all the way to the roof. Their sum is worst at level 40, at 43 mm, which across a 9 m bay is a floor out of level by one in 208.

The columns are shorter than the core

Every column in a tall building gets shorter as the building is built on top of it, and the core beside it gets shorter by a different amount. The floors between them tilt by the difference — and the difference is largest exactly half way up, because a floor near the top has almost nothing built above it and a floor near the bottom has almost nothing beneath it.

deflection · Differential shortening
Strength at an angle, and the straight line that is not it. Compressive strength against the angle between the load and the grain. Hankinson's formula — f₀f₉₀ ÷ (f₀sin²α + f₉₀cos²α) — is an interpolation rather than a failure theory, and what makes it worth having is how far it sits from the straight line anyone would otherwise draw between 21 and 2.5 N/mm². At forty-five degrees it gives 4.5 N/mm² against the line's 11.8: 38 per cent of it, and 21 per cent of the strength along the grain. The curve drops away in the first twenty degrees because the weak direction starts governing as soon as it has any component at all, which is the same arithmetic as a section's weak axis and the reason a skewed bearing detail is a real loss rather than a small one.

The material that has a direction

Every material in this collection so far has had one modulus and one strength. Timber has three of each, differing by more than an order of magnitude, and the consequence is not a correction to steel design — it is a different set of checks with a different one governing.

materials · Anisotropy
How fast the strain arrived, which a quoted strength does not record. The dynamic increase factor on strength against strain rate, over eight decades. Steel follows Cowper and Symonds' fit, whose constant D = 40.4 s⁻¹ is not an arbitrary parameter — it is the rate at which the material is exactly twice as strong. Concrete in tension follows the model code's two-branch curve and is steeper. The four marked regimes are the argument: a testing machine works at about 10⁻⁴ per second, an earthquake at 5 × 10⁻³, a vehicle impact at a half, a blast at a hundred, and the enhancement across them runs 1.00, 1.08, 1.32, 2.04. So this is a correction that is either negligible or decisive with very little in between, which is why no seismic code carries it and every blast code does. What does not rise is the modulus, which is a lattice property, and the ultimate strength rises only a third as much — so the ultimate-to-yield ratio closes from 1.56 to 1.23 and the material has less warning left in it than it started with.

The steel that is stronger in a millisecond

Every strength quoted anywhere in this collection was measured at about a ten-thousandth of a strain per second, because that is what a testing machine does, and nothing on a drawing says so. Load the same steel a million times faster and its yield stress rises by a third.

materials · Strain rate
Three lines through one point, and three different winners. Modulus against density on logarithmic axes, with a guide line for each of three indices drawn through mild steel. A performance index E^(1/n)/ρ is a straight line of slope n on these axes, so ranking materials by it means sliding the line up and to the left and seeing what it leaves behind. The three lines have three different orders, which is why a table of properties cannot answer the question on its own: for a tie the answer is carbon fibre, for a beam it is timber at 4.28 times steel, and for a plate timber wins by more still. The construction is Ashby's; the arithmetic on it is this site's.

The ranking belongs to the load case

Every table of material properties ever printed ranks by strength, and every one of them answers a question nobody asked. What a structure wants is the least mass for a stated performance, and the combination of properties that gives it changes with the shape of the member — so timber beats steel four to one as a beam and loses to it as a tie, without either material changing.

materials · Material index
Steel and concrete happen to match, and nothing else on the list does. The mismatch strain a 40 degree change produces in seven pairs of materials that engineering bonds together, which is the difference of their coefficients of expansion times the temperature. Steel against concrete is 80 microstrain — 17 per cent of the larger coefficient, and by far the smallest on the list. It puts 0.223 N/mm² of tension into the concrete, 7.7 per cent of its tensile strength and 1.9 per cent of the 12 N/mm² a fully restrained member would have carried. Reinforced concrete works because of a coincidence in the third significant figure of two numbers nobody chose, and the same bar in aluminium would put in two and a third times as much.

The coincidence reinforced concrete stands on

Steel expands at twelve microstrain per degree and concrete at ten. Nobody chose either number, they are not equal, and the seventeen per cent between them is the smallest mismatch of any pair of materials engineering bonds together — which is the reason the most-used structural material on earth does not tear itself apart every summer.

materials · Thermal compatibility
Seventy per cent of the strength and ninety of the stiffness. Strength and modulus against age, each as a fraction of its own twenty-eight-day value. They do not move together: E follows f to the power 0.3, so at seven days the concrete has 78 per cent of its strength and 93 per cent of its stiffness, and at three days 60 and 86. A young structure is much nearer its final deflection than its final capacity. The 20 N/mm² a striking calculation asks for arrives at 2.2 days at 20 °C, 4.6 at five degrees and 1.7 at thirty-five.

The strength it had on the day

Every concrete strength on this site is a twenty-eight-day cylinder value, and a structure is loaded long before that — formwork struck at three days, the next storey cast at seven, a prestressing force transferred at two. The number that existed at the moment the load arrived is a different one.

materials · Maturity

Named alongside it

The objects these essays reach for when they reach for this one.

CreepProof stressServiceabilityStress-strainBucklingConstruction sequenceCracked sectionDuctilityFractureMaterial selectionModular ratioShrinkage

All concepts