Concept

Distortion — where it appears

A change in the shape of a cross-section, as distinct from the section translating, rotating or warping while keeping its shape. A closed box distorts into a rhombus under an eccentric load, and resisting it is the reason diaphragms exist.

Named by 7 essays across 2 fields — each of them below, with the objects they name alongside it.

An eccentric load is three load cases, and only two of them are checked. A line load of 40 N/mm at 1.5 m from the axis of a 3.0 by 2.0 m box, replaced by the three cases it is equivalent to. Bending is the load on the axis. The torque 60 kNm per metre then splits into a set of edge forces that drives Bredt's shear flow and distorts nothing, and a set with the flange forces reversed — 10.0 kN/m up one web and down the other, 15.0 kN/m across the flanges — which carries no torque at all and squashes the rectangle into the rhombus drawn behind it. Its generalised load is exactly half the torque, so a box girder spends half of an eccentric load's torsion on changing its own shape, and no torsion calculation contains that half.

The section that will not keep its shape

A box girder is closed, so torsion costs it almost nothing. What an eccentric load actually does to it is something a torsion calculation contains no term for — the rectangle becomes a parallelogram, in its own plane, along the whole length of the span.

sections · Box distortion
The distortion runs the length of the span, and a diaphragm stops it. Longitudinal stress at a corner of the box from distortional warping, along a 60 m span carrying 45 N/mm at 2.0 m off the axis. With no interior diaphragm it peaks at 73 N/mm², which is 83 per cent of the bending stress the girder was designed for. Two interior diaphragms take it to 18. The governing length is Winkler's: the distortion decays over 23.6 m, so a diaphragm helps its neighbours only if it is closer than that, and past it the spacing stops mattering.

One diaphragm is nearly none

A box girder's distortion decays over a length the section decides, and on a sixty-metre span that length is twenty-four metres. So a single diaphragm at midspan sits further from each end than the distortion can reach and removes a third of the problem; three diaphragms remove nine tenths. The spacing rule is not span over five — it is a property of the plates.

sections · Box distortion
What a torsional brace buys, and the stiffness it takes. The critical moment of an 8 m beam against the stiffness of a single rotational restraint at midspan — a cross-frame or a stiffened connection to a secondary beam, resisting the twist rather than the sideways movement. It climbs from an unbraced 143 kNm to the same two-half-wave plateau of 447 a lateral brace reaches, and gets to 99% of it at 253 kNm/rad. Nothing in the calculation refers to a height, which is the difference that matters: a torsional brace cannot be put on the wrong flange because it is not attached to a flange in the sense the lateral one is.

Twice the moment, four times the brace

A lateral brace has to be on the right flange and its demand is very nearly linear in the load. A torsional brace has no flange to be wrong about, and its demand is exactly quadratic — so the restraint that is indifferent to where it is attached is the one that gets expensive fastest.

stability · Beam bracing
Two webs of one box, carrying different amounts of the same load. The equivalent stress on each web of a 3.0 × 2.0 m box along the half span, under 40 N/mm at an eccentricity of 1500 mm, with the bending stress alone drawn for comparison. The two webs carry the same bending and opposite torsion, so one gets the sum and the other the difference: at the quarter point the loaded web is at 116 N/mm² and the far web at 11, a ratio of 10.9. A check made on the section rather than on the wall reports the average of two numbers that differ by that much.

Three actions on one web

A load applied off the centreline of a box girder is three actions at once, and every textbook decomposes it into them. What the decomposition does not say is that all three land on the same piece of plate — added on one web and subtracted on the other, so the two walls of one section differ by a factor of ten.

sections · Multicell torsion
Rigid enough long before it is a plate. A box 4.0 m wide and 2.5 m deep on a 60 m span, 45 kN/m at 2.0 m off its axis, with three diaphragms, each diaphragm of racking stiffness K, against K over the girder's own stiffness against a point distortional load, 15.0 × 10⁹ N·mm/rad: the largest warping stress (solid) and the largest distortion, which drives the walls' transverse bending (dashed), each over its value with rigid diaphragms. At ten times the girder's stiffness the warping stress is 1.05 of the rigid value and the distortion 8.37 times it; at a hundred, 0.89 and 1.50; at a thousand, 0.99 and 1.05. Marked: a cross-frame of two 1,000 mm² diagonals (26 times) and a 10 mm plate (524 times).

The diaphragm that is a few angles

A box girder's diaphragm holds its section square against the distortion an eccentric load drives. It does not have to be rigid; it has to be stiff against the girder's own resistance to a point racking load, which is small — twice the section's frame stiffness times its decay length. A cross-frame of two 1,000 mm² diagonals is twenty-six times that and holds the warping stress at the rigid value, while a 10 mm plate is five hundred times it. The cross-frame lets the section rack three times as far as a plate, which leaves the walls bending at 5 N/mm² instead of 1.5, against 275 with no diaphragm at all. And its diagonals carry nearly a rigid diaphragm's force whatever their stiffness, so it is sized for strength.

sections · Box distortion
Ring frames close together are a continuous foundation. The corner-angle change along a 60.0 m box 4.0 m wide and 2.5 m deep, its top flange an orthotropic deck of 14 mm plate, its webs 14 mm and its bottom flange 20 mm, under 45 kN/m at 2.0 m from its centre line, in milliradians, with ring frames whose crossbeam has a second moment of 1.7 × 10⁹ mm⁴ every 4.0 m and every 12.0 m (solid), and each row smeared into a continuous foundation of the same stiffness per metre (dashed). At 4.0 m the two are indistinguishable, 1.12 and 1.12 at the worst point; at 12.0 m the box distorts between its frames, to 3.45 against 3.33. Without any frames the same deck distorts 145.

The deck whose frame is its crossbeams

A steel box girder resists distortion as a beam on an elastic foundation, the foundation being its walls' transverse bending. When the top flange is an orthotropic deck, that foundation is almost absent between the crossbeams and concentrated at them, so the box sits on a row of springs, not a bed. Smeared into a bed, the springs give the right answer to within a few per cent as long as they are closer together than the bed's own decay length — and the rule holds for every crossbeam stiffness on one curve. Past that spacing the frames act as separate diaphragms and the warping stress between them doubles.

sections · Box distortion
Whether the cross-frames' spacing matters depends on the crossbeams between them. For the 60.0 m orthotropic box 4.0 m wide and 2.5 m deep under 45 kN/m at 2.0 m from its centre line: the largest distortional warping stress against the spacing of cross-frames of two 1,900 mm² diagonals, with nothing between them (dashed), with open tee crossbeams every 4.0 m (light) and with ring frames every 4.0 m (solid); dotted, the ring frames alone, 4.1 N/mm². At 8 m, 3.8, 3.8 and 3.1 N/mm²; at 20 m, 21.8, 21.7 and 7.1; at 30 m, 60.8, 59.2 and 7.3.

The stiff frame among soft ones

A steel box girder with an orthotropic deck is held in shape by a frame at every crossbeam, and its designers usually add a stiffer frame — a pair of diagonals across the box — at every few crossbeams as well. Whether the soft frames between can be left to do the work depends on one length: how far a distortion reaches along a box held by the soft frames alone. Ring frames welded into the webs and bottom flange hold it to six and a half metres, and then cross-frames twenty metres apart barely change the distortion and add a peak of warping stress at each one, where a stiff frame grips a box that was distorting gently. Crossbeams that are only tees under the deck reach twenty-one metres, and then the box between the cross-frames distorts as if the crossbeams were not there.

sections · Box distortion

Named alongside it

The objects these essays reach for when they reach for this one.

WarpingBox girderDiaphragmCharacteristic lengthElastic foundationLoad pathShear flowTorsionDecay lengthEccentricityFatigueOrthotropic deck

All concepts