Structural Engineering & Statics
where the load goes
Concept

Block shear — where it appears

A failure in which a block of metal is torn out of a connection, bounded by a tension surface and one or more shear surfaces. It needs no bolt to break and no plate to reach its tensile strength anywhere, and its capacity is the sum of two different strengths on two different planes.

Named by 5 essays across one field — each of them below, with the objects they name alongside it.

Block shear: the metal between the holes. Three bolts in a 10 mm plate end connection. The shaded block tears out along a shear plane 180 mm long and a tension plane 40 mm long. Shear yields first, and the capacity is the sum of two different strengths on two different planes: 421.7 kN, of which the shear plane carries 70.43%.

The metal between the holes, which comes out as a block

A bolted end connection can fail without a single bolt breaking and without the plate reaching its tensile strength anywhere. A block of metal simply comes out, bounded by two surfaces with two different strengths on them.

connections · Block shear The width nobody drew. A gusset plate with a brace bolted to it over 240 mm, and the width the profession has agreed to pretend is carrying the force. Everything else on this site arrives with a cross-section; a gusset does not, because it is a piece of steel with something attached somewhere in the middle of it and there is no geometry that says how much of it is working. The answer is the Whitmore section: assume the force spreads at 30° from the first fastener and take the width it has reached at the last, b_eff = w + 2L·tan30° = 367 mm. That is 4.08 times the width anything is actually attached to, and the rule comes from a 1952 master's thesis. It has since been checked against finite element work and holds to about ten per cent, which is fortunate, because moving the assumed angle by ten degrees moves the answer by 34%. On this plate the check that governs is not the stress the rule was written for: it is the Whitmore section buckles, at 721 kN against 1564.

The width nobody drew

Every other member in this collection arrives with a cross-section. A gusset plate does not — it is a piece of steel with a brace bolted to it somewhere in the middle, and no geometry says how much of it is working. The profession's answer is a thirty-degree spread from a 1952 master's thesis, it invents three quarters of the area being checked, and the check it was written for is not the one that governs.

connections · Gusset Block shear: the metal between the holes. Three bolts in a 9 mm plate end connection. The shaded block tears out along a shear plane 180 mm long and a tension plane 55 mm long. Shear ruptures first, and the capacity is the sum of two different strengths on two different planes: 524.79 kN, of which the shear plane carries 63.03%.

The end that is only a plate

Cut one flange off a beam's end and what is left is a tee. Cut both and what is left is a plate with holes in it — no flanges, no section modulus worth the name, and none of the checks the beam was selected by. Three plate checks replace them, and the one that governs depends on dimensions that appear in no section table.

connections · Coped beam Each repair reaches the checks its plate touches, and no others. The four checks on a 457 mm beam coped 50 mm deep over 200 mm, carrying a reaction of 300 kN through three bolts, as utilisations, for the end as coped and with three repairs: an 8 mm doubler on the web, a 100 × 10 mm plate along the free edge, and both. As coped the utilisations are flexure 0.46, shear 0.41, tear-out 0.57 and local buckling 0.46. The doubler thickens the web, which is most of what a coped tee is, and lowers all four; the edge plate gives the tee back a flange and lowers only flexure and buckling, leaving shear and tear-out exactly where they were. What governs: as coped, tear-out at 0.57; doubler, tear-out at 0.30; edge stiffener, tear-out at 0.57; both, tear-out at 0.30.

The repair that fixes the wrong check

A coped beam end that fails its checks is usually repaired by welding a plate along the edge the cope left, because the cope removed a flange and the plate puts one back. On ordinary proportions that repair restores the check that was not failing. The check that governs is carried by the web, and only a plate on the web reaches it.

connections · Coped beam A plate welded to a loaded beam carries only the load that comes after it. The bending stress across the depth of a 457 mm beam coped 200 mm long and 50 mm deep, carrying a reaction of 300 kN, at the end of the cope, repaired with a doubler 8 mm thick on the web. With 60 per cent of the reaction already on the beam when the plate is welded, the original steel carries that share on its coped section and the rest on the repaired one. At the web's free edge it reaches 137 N/mm², against 164 as coped and 97 if the plate had been there from the start. The plate carries only the later load, 39 N/mm² at its outer edge. The repair has removed 40 per cent of the stress it would have removed on an unloaded beam.

The plate that arrives after the load

A repair plate welded to a beam already in use carries only the load that arrives after its weld has cooled. The elastic checks remember that order — a doubler welded under 60 per cent of the reaction removes 40 per cent of the stress it would remove from an unloaded beam — while tear-out, a plastic mechanism, gets the whole of the repair. Propping the beam is what hands the plate the load already there.

connections · Coped beam

Named alongside it

The objects these essays reach for when they reach for this one.

Net sectionConnectionLoad pathPlate bucklingLimit stateLocal bucklingSection modulusShear areaBearingDuctilityShear planeStiffener

All concepts