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Geometry beats material — page 2

Essays 25 to 33 of 33 on this thread, in the same order.
20040060080000.20.40.60.81temperature, °Cfraction of the cold valuestrength runs out at 558°Cstiffness at 500°Cyield stresselastic modulusworking at 60% of cold capacity Materials

The hour that is really a temperature

A fire rating is quoted in minutes and there is no time in the physics anywhere. What decides is a temperature, and the stiffness reaches its limit sixty degrees before the strength does — so the way a member fails can change while it is burning.

100 kN appliedbolt 150.63 kNprying 50.63 kNm = 45n = 40flange 20 mm · one-hingebolt force is 1.51 times the applied load Connections

The force the bolt never saw applied

Pull a tee stub with a hundred kilonewtons and its bolt carries a hundred and fifty. The extra comes from the flange bending and pressing its own edge against the thing it is bolted to, and no free body of the connection as a point contains it.

s = 50g = 60net width 166.42 mm of 200the critical path crosses two holes, with s²/4g = 10.42 mm added back Connections

The tear that goes diagonally, and the correction that has no derivation

Stagger the holes so that no straight line crosses more than one and the plate does not get its strength back. The tear runs at an angle instead, and the arithmetic that makes it come out right is a century-old piece of curve-fitting nobody has improved on.

020406080100120140160180200050100150200end distance, mmbearing capacity, kN40 mm → 52.12 kNcorner at 165 mmplate crushesbolt tears out Connections

The hole that goes oval, and the one that tears to the edge

A bolt pressing on the side of its hole either crushes the plate in front of it or shoves a channel of metal out to the end. Which one happens is decided entirely by a distance that is usually set by a minimum in a table.

0102030405060708090020406080100120140160angle between the weld and the load, degreescapacity, kN0° · 116.83 kN45° · 127.98 kN90° · 143.09 kN×1.22along Connections

The weld that is stronger across than along

The same fillet weld, the same size, the same steel, carries twenty-two per cent more when the load runs across it than along it. The factor is exactly the square root of three over the square root of two, and it comes out of the yield criterion rather than out of a test.

x̄ = 19.77connected legoutstanding legLc = 150net areaU = 0.87 of it worksU = 1 − x̄ / Lc = 0.87both halves are geometry — where the centroid sits, and how long the connection is Connections

The angle that uses half of itself

Bolt an angle through one leg and the other leg is not fully working. The correction is one over a length — both halves of it are geometry, neither involves a material, and a two-bolt connection throws away a quarter of the section.

180 kNrow 1 · 420 mm180 kNrow 2 · 340 mm180 kNrow 3 · 200 mm540 kN compressionPlastic distribution — M = 172.8 kN·mthe other distribution is drawn faintly: 1.21× between them Connections

Making a moment cross a gap

A moment is not a thing that can be handed across a joint. It has to be turned into a pair of forces, carried separately, and reassembled — and the whole design is a question of how the tension is shared between bolt rows that are not equally able to take it.

8 m simple span · sag 13.08 mmthe static shape, not an eigenvectorω² = g · Σ(w·δ) ⁄ Σ(w·δ²)Σ(w·δ) = 197.3 · Σ(w·δ²) = 2.030Rayleigh, from the static shape: 4.915 Hzexact, from the characteristic equation: 4.909 Hz18/√δ with δ in mm: 4.977 Hz Dynamics

The period nobody chose

Every structure has a natural period, it decides the answer to every question in this field, and no drawing anywhere records it. It is a consequence of a mass picked for one reason and a stiffness picked for another — and it has already been computed, by the serviceability check.

0.60.70.80.911.11.21.31.41.501020304050forcing frequency ÷ the structure's ownamplitude ÷ static deflectionno absorber — peak 503.0% absorber — peak 7.34a factor of 6.8, for 3.0% of the mass Dynamics

The mass that helps by being late

Hang three per cent of a building's mass from a spring in its roof, tune the spring so the mass arrives a quarter-cycle behind the motion, and the peak response falls by a factor of seven. Nothing was strengthened and nothing was stiffened.

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