Generator

The section-compare generator

Rendered here at the parameters it defaults to, with every essay that calls it — which is the same list as the blast radius of changing it.
The same material, four waysFour cross-sections of identical area, so identical weight and cost, with the second moment of area computed from each profile's own geometry. Only the arrangement differs, and the stiffest is many times the flattest.the same, laid flatI = 0.06 × 10⁶1.0× the firstsquareI = 0.75 × 10⁶13.3× the firsttall rectangleI = 10.00 × 10⁶177.8× the firstI-sectionI = 24.29 × 10⁶431.8× the firstevery section here has an area of 3000 — only the shape differsthe bar is the second moment of area, to scale

13 essays call section-compare. The drawing above is what it returns with no arguments at all; every call below passes it something, because a placement that passes nothing draws whichever member of the family the generator happens to default to rather than the one its essay argues about.

Where it is called

Changing this generator changes every one of these figures.

0.511.52050100150200250300depth of the truss2501671251007150the same moment, resisted by a longer lever arm Structural form

Depth is the cheapest strength there is

Doubling the depth of a truss halves its chord forces without adding a gram of material to the chords. Nothing else in structural design is that cheap, and almost every structure has already spent it.

00.050.10.150.20.250.30.3501020304050overhang, as a fraction of the spanbest at 21% — peak 8.8sagging, mid-spanhogging, over the supportmoving the supports in by a third of the way halves the worst moment Internal forces

Where to put the supports, which is not at the ends

Moving the supports of a uniformly loaded beam inward by about a fifth of its length halves the worst bending moment. The load has not changed and nor has the beam.

sagging hinge at 4.69hinge at the fixed endlowest upper bound: 7.29every hinge position gives an upper bound on the collapse loadassumed position of the sagging hingecoefficient 11.66 Mp ÷ L² Internal forces

After the first yield, which is not the end

A steel beam whose extreme fibre has reached yield has not failed. It has started forming a hinge, and collapse waits until there are enough hinges to make a mechanism.

closedJ = 5.66×10⁷ mm⁴twist 0.187° over 3.0 mpeak shear stress 8.5 N/mm²slit along its lengthJ = 1.31×10⁵ mm⁴twist 80.950° over 3.0 mpeak shear stress 305.2 N/mm²J closed ÷ J open = 432 Internal forces

The moment that will not lie flat

A plane cut exposes three actions. A real cut exposes six, and the fourth of them behaves unlike the others — torsion is resisted by a loop of shear, and one slit down the length of a tube destroys it.

neutral axiscontribution of each striptotal I = 79.86 × 10⁶the outer strips do almost all of the work Sections and stress

The material far from the middle does nearly all the work

A strip of steel contributes to bending stiffness in proportion to the square of its distance from the centre. Move the same steel outward and the section gets stiffer for nothing.

neutral axiscompressiontensionI = 29.97 × 10⁶Z = 299.7 × 10³peak stress 200.2σ = M y ÷ I, at every height Sections and stress

Bending is a pair of forces, pushing and pulling

A bending moment is not a mysterious twisting. It is a push near the top of a section and a pull near the bottom, separated by a lever arm — a couple, made out of stress.

the same, laid flatI = 0.06 × 10⁶1.0× the firstsquareI = 0.75 × 10⁶13.3× the firsttall rectangleI = 10.00 × 10⁶177.8× the firstI-sectionI = 24.29 × 10⁶431.8× the firstevery section here has an area of 3000 — only the shape differsthe bar is the second moment of area, to scale Sections and stress

The same steel in a different shape, and a factor of forty

Four sections of identical area, identical weight and identical cost. The stiffest is dozens of times the stiffest of the flattest, and the only thing that changed was the arrangement.

web centrelineshear centree = 31.7no twisttwiststhe flange flows are equal, opposite, and separated — which is a coupleand nothing about the section's 20.19 × 10⁶ second moment predicts it Sections and stress

The point that is not in the section

A channel loaded down its web twists. To stop it, the load must be applied through a point outside the steel entirely — in the air beside the section, where nothing can be attached.

neutral axispeak 82.8stressflow, q = VQ ÷ Imean stress 38.46 — the value a shear divided by an area would givepeak 2.15× that, and in the place bending ignoresthe flow is continuous; the stress jumps wherever the width doesq = 820.0connectors of 20000 each, at 24 centres, are what make this one section Sections and stress

The section made of pieces

Two plates bolted together are twice as strong as one plate. Two plates made to act as one section are eight times as stiff. The difference is entirely in the joint, and the joint has a calculable spacing.

5010015020000.20.40.60.811.2slenderness (effective length ÷ radius of gyration)they cross at λ = 75squashingEuler bucklingreal columns, which are neither Stability

Strong enough and still falls over

A column can fail at a fraction of the load its material could carry, by going sideways. Buckling is a failure of stability rather than of strength, and it is decided by geometry.

2000400060008000100001200002004006008001000distance between lateral restraintsthey cross at 3803the plastic capacity of the sectionelastic critical momentSt Venant torsion alone — what is left at long lengthswarping dominates here Stability

The beam that fails sideways

A deep narrow beam bending in its strong plane can, at a moment well below its capacity, swing out of that plane and twist. The failure has nothing to do with how much it can carry and everything to do with what is holding it.

1002003004005006007000200400600plate width (mm)slender beyond 370 mmyieldcritical stress — inverse square in the widthwhat the plate actually delivers, over its full width Stability

The plate that ripples, and the width that is left

A wide thin plate in compression buckles at a stress that has nothing to do with the strength of the material. It then goes on carrying load — the middle drops out, and the edges work harder.

0.60.811.21.41.61.8200.511.5span, relative to the firstthey cross heredeflection runs out at 1.40strength runs out at 1.54the limitstrengthdeflection Deflection

Stiffness is not strength, and usually it is the one that governs

A beam can be nowhere near failure and still be unusable, because it has moved too far. For most long-span members that limit arrives first, and stronger steel does not help at all.

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