Field

Materials

The assumption every other field rests on: that stress is the modulus times the strain, without limit and in both directions. It is not, and here is what happens instead.
00.5%1%2%2%0100200300400500600strainstress, N/mm²the 0.2% proof stress: 460 N/mm²mild steelhigh-strength steelaluminium

The stress at which nothing in particular happens

One material in six has a yield point that a specimen actually does something at. For all the others the yield stress is a construction — a line drawn at an arbitrary offset — and every calculation on this site depends on it.

00.1%0.2%0.3%0.4%0.5%0.6%050100150200250300350strainstress, N/mm²mild steelaluminiumconcretetimber

The one number a stronger steel does not change

Geometry beats material almost everywhere on this site. Stiffness is the exception in the other direction — it cannot be bought at all, because every steel ever made has the same elastic modulus.

00.5%1%2%2%050100150200250300350strainstress, N/mm²mild steelcast iron

The property that appears in none of the equations

Ductility is in no design formula on this site. Every method on this site depends on it — and a brittle structure does not merely fail early, it makes the analysis wrong.

024681000.511.5curvature ÷ curvature at first yieldmoment ÷ moment at first yieldrectangle: 1.50× the yield moment, at 4.1× the yield curvatureI-section: 1.09× the yield moment, at 1.1× the yield curvature

The section that yields from the outside in

A rectangle has half again as much moment in reserve past first yield as its elastic capacity suggests, and an I-section has a seventh. Read as a ranking that gets it backwards — the reserve is bought with curvature, and the rectangle pays four times as much of it.

neutral axisI-sectionstrainalways a straight linestressthe material's own curve, sidewaysC = 322.5 kN · T = 322.5 kN · lever arm 180 mm · M = 58.1 kNm0% of the area has yielded — 0 mm from the top, 0 mm from the bottom · Mp = 72.6 kNm · shape factor 1.09

The stress that was there before the load

A rolled steel section leaves the mill carrying eighty N/mm² of stress with nothing applied to it, in a pattern that sums to no force and no moment. It is invisible to every calculation and it is the knee in every column curve.

00.20.40.60.8100.20.40.60.81moment ÷ plastic momentaxial force ÷ squash loadrectangle: 25.0% of Mp outside the lineI-section: 6.0% of Mp outside the linethe straight-line rule

Two ways to fail, and the curve between them

A column carrying both compression and bending has two capacities and a rule for sharing them out. The rule is a straight line, the truth is a curve, and for a rectangle the straight line gives away a quarter of the plastic moment at half the squash load.

flange outstandk = 0.4318.6 at 23515.2 at 35513.3 at 460quoted: 14ε1.33× the quoted limit, at every gradeweb, in bendingk = 456.8 at 23546.2 at 35540.6 at 460quoted: 42ε1.35× the quoted limit, at every grade0102030405060width ÷ thickness

The section that cannot reach its own strength

A section classification looks like a table of arbitrary numbers. Set a plate's buckling stress equal to the yield stress and the numbers fall out of a formula written three phases ago — larger than the quoted ones by a constant factor, at every grade.

-0.6%-0.4%-0.2%0.2%0.4%0.6%-300-200-100100200300strainstress, N/mm²0.469% of the strain never came back

What is left when the load comes off

Unload a section that has yielded and it does not return to nothing. It returns to a self-equilibrating stress field it did not have before, a permanent set, and an elastic range wider than the one it started with.

024681012141600.511.52cyclescurvature gained ÷ curvature at first yieldM/Mp = 0.30, ΔT = 20°C — elasticM/Mp = 0.60, ΔT = 120°C — shakedownM/Mp = 0.85, ΔT = 200°C — ratcheting

The structure that settles down, and the one that walks

A load that is safe applied once may not be safe applied ten thousand times. Nothing about that is fatigue — the structure never breaks, it simply arrives somewhere slightly further round every cycle, until it has arrived somewhere unusable.

1 d10 d100 d2.7 yr27 yr0123time under loaddeflection ÷ the deflection on day one1 year: ×3.005 years: ×3.29the deflection the calculation gives

The deflection that arrives three years late

A concrete beam that passes every check on the day it is built goes on deflecting for a decade, and ends up three times where it started. Nothing about the load changed, and nothing about the strength was ever in question.

1 d10 d100 d2.7 yr27 yr0246810time since the strain was imposedstress, N/mm²E × strain: 9.6tensile strength: 3.5what is left: 2.32the one-line shortcut at χ = 0.8: 3.31

The strain that was imposed, and the stress that leaked away

Multiply a restrained shrinkage strain by the modulus and the answer is three times the tensile strength — which predicts that every restrained concrete member ever cast has cracked. Most have not, and the reason is that the material creeps while it is being stressed.

501001502000100200300400500600crack length, mmstress at failure, N/mm²275 N/mm² crosses at 33.5 mm460 N/mm² crosses at 12.0 mmfracture: the crack decides

The flaw that sets the strength

A member with a crack twenty millimetres long fails at its yield stress. Make the steel stronger and the crack that does it gets shorter, so the same flaw that was harmless in the weaker grade decides the stronger one.

pulled at 100 N/mm², left and right300-100 — compressionhoop stress, tinted3.0× at the edgewithin 5% by 3.5 radiithe applied stressdistance from the centre, in hole radii12345

The hole that multiplies the stress by three

The stress at the side of a hole is three times the applied stress whatever the hole's size, and at the top and bottom of the same hole it is minus one times it — compression in a plate that nothing is pushing.

10⁴10⁵10⁶10⁷10⁸2050100200500cycles to failurestress range, N/mm²category 160category 90category 366.8e+74.3e+62.7e+5working range 70 N/mm² — the lives are marked

The load that never came near failing anything

A detail survives sixty-eight million cycles at a stress range that another detail in the same steel survives two hundred and seventy thousand of. The two lie a factor of two hundred and fifty apart, and the material is not on the plot anywhere.

20040060080000.20.40.60.81temperature, °Cfraction of the cold valuestrength runs out at 558°Cstiffness at 500°Cyield stresselastic modulusworking at 60% of cold capacity

The hour that is really a temperature

A fire rating is quoted in minutes and there is no time in the physics anywhere. What decides is a temperature, and the stiffness reaches its limit sixty degrees before the strength does — so the way a member fails can change while it is burning.

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