Generator

The bond stress is crowded against the loaded end

Rendered here at the parameters it defaults to, with every essay that calls it — which is the same list as the blast radius of changing it.
The bond stress is crowded against the loaded end. A 20 mm bar embedded 806 mm, with the force in it and the bond stress on it plotted along the embedment. Uniform bond — the assumption behind every development length ever tabulated — is a flat stress and a straight line of force. An elastic bond of the same peak strength is neither: the slip is largest where the bar is pulled and dies away over 1/α = 471 mm, so the far end of the bar is doing almost nothing. At the design rule's length of 40 diameters the elastic bond is 55 per cent used. The uniform answer is what the bond looks like after it has yielded along the whole length, which is a statement about ductility rather than about strength.

The bond stress is crowded against the loaded end. A 20 mm bar embedded 806 mm, with the force in it and the bond stress on it plotted along the embedment. Uniform bond — the assumption behind every development length ever tabulated — is a flat stress and a straight line of force. An elastic bond of the same peak strength is neither: the slip is largest where the bar is pulled and dies away over 1/α = 471 mm, so the far end of the bar is doing almost nothing. At the design rule's length of 40 diameters the elastic bond is 55 per cent used. The uniform answer is what the bond looks like after it has yielded along the whole length, which is a statement about ductility rather than about strength.

9 essays call bond-development. The drawing above is what it returns with no arguments at all; every call below passes it something, because a placement that passes nothing draws whichever member of the family the generator happens to default to rather than the one its essay argues about.

Where it is called

Changing this generator changes every one of these figures.

The bond stress is crowded against the loaded end. A 20 mm bar embedded 806 mm, with the force in it and the bond stress on it plotted along the embedment. Uniform bond — the assumption behind every development length ever tabulated — is a flat stress and a straight line of force. An elastic bond of the same peak strength is neither: the slip is largest where the bar is pulled and dies away over 1/α = 471 mm, so the far end of the bar is doing almost nothing. At the design rule's length of 40 diameters the elastic bond is 55 per cent used. The uniform answer is what the bond looks like after it has yielded along the whole length, which is a statement about ductility rather than about strength. Internal forces

The force that arrives along a length

A bolt takes its force at a hole and a weld along a line. A reinforcing bar has no such place — it is a smooth cylinder in a hole of its own shape, and the only thing stopping it sliding out is a stress smeared over its surface. So the force in it is not a number, it is a function of position.

Cover enters twice, and the strength of the concrete enters once. How long a 20 mm bar has before the cover over it splits, against the cover, split into the two halves it is always split into. Initiation is the time for the chloride front to reach the bar, which goes as the square of the cover — Fick's law and nothing else — and it is 9.1 years at 35 mm and 36.2 at 70. Propagation is the time from there to a split cover, which is short: 0.9 years, because the cover cracks at a section loss of 0.21% and no strength check in this collection would notice a loss that small. The pressure the cover can take grows with the cover too, so cover appears in both terms and the concrete's own tensile strength appears in one of them, linearly. That asymmetry is why every durability clause in every code is about cover and crack width, and hardly at all about strength. Materials

The load that comes from inside

Every action in this collection has been applied from outside — a weight, a pressure, a movement, a temperature. Corrosion is not applied at all, and the reason it belongs to statics rather than to durability is that what does the damage is a load: rust occupies three times the volume of the steel it came from, and the only place to make room is by pushing the cover apart.

The same steel, and a crack three times as wide. Calculated crack width against bar diameter, with the area of steel held at 1340 mm² per metre throughout — so the spacing changes with the square of the diameter and the amount of reinforcement does not change at all. The width runs from 0.173 mm at 8 mm bars to 0.372 at 25, a factor of 2.15 for identical steel. The reason is in the crack spacing: after a crack forms the bar has to re-anchor the concrete's tensile force before the next one can, and the length that takes is proportional to the bar's diameter. Of the 337 mm spacing drawn, 35% is the cover term and 65% is the bar term — and the cover term is the one that puts crack control and durability in opposition, because cover protects the bar and widens the crack that reaches it. Sections and stress

The same steel, and a wider crack

A crack's width is the distance between cracks times the strain the steel carries over that distance. Neither of those is decided by how much reinforcement there is. The spacing is a bond length, so it goes as the bar diameter; the strain is set by the stress in the steel. Two arrangements of identical steel can differ by a factor of two in crack width, and the one that wins is the one with more, smaller bars.

The worst force in a pile is not at the top of it. A 0.6 m pile 24 m long through ground that is settling, carrying 800 kN at its head. Above the neutral plane the soil moves down past the shaft and the friction acts downward, so the axial force grows with depth; below it the friction acts upward in the ordinary way and the force falls again to the 300 kN the base takes. The maximum is 1282.87 kN at 13.78 m — 1.60 times the load applied, and it is at a depth where nothing is applied, nothing is connected and nothing can be inspected. A pile section chosen for the head load is under-sized by that factor over the middle third of its length. Internal forces

The ground that hangs on instead of holding up

A pile is driven through fill that has not finished settling. The fill goes down past the shaft, the friction along that length turns round, and the pile is now carrying the soil rather than the other way about. The worst force is not at the head and not at the toe, and nothing at that depth can be seen.

Steel and concrete happen to match, and nothing else on the list does. The mismatch strain a 40 degree change produces in seven pairs of materials that engineering bonds together, which is the difference of their coefficients of expansion times the temperature. Steel against concrete is 80 microstrain — 17 per cent of the larger coefficient, and by far the smallest on the list. It puts 0.223 N/mm² of tension into the concrete, 7.7 per cent of its tensile strength and 1.9 per cent of the 12 N/mm² a fully restrained member would have carried. Reinforced concrete works because of a coincidence in the third significant figure of two numbers nobody chose, and the same bar in aluminium would put in two and a third times as much. Materials

The coincidence reinforced concrete stands on

Steel expands at twelve microstrain per degree and concrete at ten. Nobody chose either number, they are not equal, and the seventeen per cent between them is the smallest mismatch of any pair of materials engineering bonds together — which is the reason the most-used structural material on earth does not tear itself apart every summer.

Where a bar may stop, and how far past there it goes anyway. The tension the bottom steel must carry along a 9 m beam, and the resistance of the bars actually present, drawn as a staircase. The demand is the moment diagram divided by the lever arm and then SHIFTED 270 mm toward midspan, because the truss inside the beam delivers its shear diagonally — the two constructions agree to 0.36 per cent, which is the second-order term and nothing else. Each curtailed layer then runs a further 1150 mm to develop, so the outer layer stops at 245 mm rather than the 1665 mm the moment diagram allows. The tail is 1420 mm at each end — 16 per cent of the span — and it is what turns a 20 per cent saving into 2.2. Sections and stress

Where a bar may stop

The moment diagram falls away from midspan, so the steel midspan needs is not needed everywhere, and curtailing it saves real money. Then two things get in the way, and between them they take nine tenths of what the moment diagram promised.

A truss drawn inside a solid, and solved as one. A deep member 5000 mm between bearings and 2500 mm deep, carrying 2400 kN at mid-span. The model is two struts and one tie, on a lever arm of 2000 mm, and it is solved by the truss solver rather than by a formula: the tie comes back at 1500 kN and each strut at 1921 kN, at 38.7° to the horizontal. Spread over a strut width of 1031 mm the compression is 3.7 N/mm² against a limit of 18.1 for concrete cracked across its own strut, and the tie needs 3448 mm² of steel. A beam calculation on the same member would have asked the tie for 1404 kN, which is 7% less than the model does. Internal forces

The node is the part that is checked

A strut-and-tie model is safe if every part of it can carry what the model asks. The struts are wide and lightly stressed, the ties are steel and easy, and the whole of the difficulty collects at the points where they meet — in a volume of concrete a few hundred millimetres across that no drawing shows.

Flattening the truss saves stirrups and crushes the web. Two capacities against the angle of the cracks, for a web 350 mm wide with a lever arm of 630 mm. The rising line is the stirrups: a cut along the crack severs z·cot θ/s of them, so flattening the crack from 45° to cot θ = 2.5 takes the 315 kN they carry to 787 — 2.5 times as much from the same steel. The falling line is the concrete strut, whose stress is V(cot θ + tan θ)/b_w z and therefore least at 45°. They do not cross in this range, so the stirrups govern throughout and the angle is a free choice. Internal forces

The angle is a choice, not a property

The truss inside a cracked concrete web has a strut angle, and nothing measures it. The designer picks it, the stirrup requirement falls as it flattens, the web stress rises, and every choice in between is a different structure that carries the same load.

More steel across the crack, until the roughness runs out. Shear resistance of the interface against the reinforcement crossing it. The steel clamps rather than carries, so the resistance is the clamping stress times the interlock coefficient and rises in a straight line — until the asperities crush at 5.50 N/mm², which happens at a reinforcement ratio of 0.79%. Past that the line is flat and every further bar is decoration. The dashed line is what the clamping alone would give if the concrete were unbreakable. Internal forces

Two models of one bracket

A corbel can be designed as a plane that has to be clamped or as a truss that has to be drawn, and the two are not approximations of each other. They describe different failures, they ask for steel in different places, and the honest answer is that both are checked because neither bounds the other.

The library, page 1 of 7 — where bond-development sits