Structural Engineering & Statics
where the load goes
Generator

Bearing and tear-out against end distance

Rendered here at the parameters it defaults to, with every essay that calls it — which is the same list as the blast radius of changing it.
Bearing and tear-out against end distance. A 20 mm bolt in a 10 mm plate. Below 165 mm of end distance the bolt tears a channel out to the end and the capacity is proportional to that distance; above it the plate crushes in front of the bolt and the end distance stops mattering. At 40 mm the capacity is 52.12 kN and the mode is tear-out.

Bearing and tear-out against end distance. A 20 mm bolt in a 10 mm plate. Below 165 mm of end distance the bolt tears a channel out to the end and the capacity is proportional to that distance; above it the plate crushes in front of the bolt and the end distance stops mattering. At 40 mm the capacity is 52.12 kN and the mode is tear-out.

8 essays call bolt-bearing. The drawing above is what it returns with no arguments at all; every call below passes it something, because a placement that passes nothing draws whichever member of the family the generator happens to default to rather than the one its essay argues about.

Where it is called

Changing this generator changes every one of these figures.

Block shear: the metal between the holes. Three bolts in a 10 mm plate end connection. The shaded block tears out along a shear plane 180 mm long and a tension plane 40 mm long. Shear yields first, and the capacity is the sum of two different strengths on two different planes: 421.7 kN, of which the shear plane carries 70.43%. Connections

The metal between the holes, which comes out as a block

A bolted end connection can fail without a single bolt breaking and without the plate reaching its tensile strength anywhere. A block of metal simply comes out, bounded by two surfaces with two different strengths on them.

 The net section, and the path the tear takes. A 200 mm plate with two holes staggered by 50 mm at a gauge of 60 mm. The straight path through one hole leaves 178 mm; the diagonal path through both leaves 166.42 mm after the s²/4g correction adds 10.42 mm back. The shorter of the two decides, at 83.21% of the gross section. Connections

The tear that goes diagonally, and the correction that has no derivation

Stagger the holes so that no straight line crosses more than one and the plate does not get its strength back. The tear runs at an angle instead, and the arithmetic that makes it come out right is a century-old piece of curve-fitting nobody has improved on.

 Bearing and tear-out against end distance. A 20 mm bolt in a 10 mm plate. Below 165 mm of end distance the bolt tears a channel out to the end and the capacity is proportional to that distance; above it the plate crushes in front of the bolt and the end distance stops mattering. At 40 mm the capacity is 52.12 kN and the mode is tear-out. Connections

The hole that goes oval, and the one that tears to the edge

A bolt pressing on the side of its hole either crushes the plate in front of it or shoves a channel of metal out to the end. Which one happens is decided entirely by a distance that is usually set by a minimum in a table.

 A preloaded joint, before and after it slips. Two preloaded bolts at 137 kN each, on one friction face at μ = 0.5. The joint carries 137 kN by friction with the bolts in tension and not in shear at all; past that it slips into bearing and carries 188 kN with the bolts now in shear. Two different mechanisms, one joint. Connections

The joint that carries nothing until it slips

Tighten the bolts hard enough and the plates are clamped together with a force nothing applied. The joint then carries shear by friction, the bolts are in tension and not in shear at all, and the load path has nothing in common with the joint it looks identical to.

 The end bolts do the work and the middle ones very nearly nothing. A lap of 8 bolts at 70 mm pitch transferring 800 kN between two plates, with the force each bolt actually carries drawn above it and the flat line a division by the bolt count would have given drawn behind. The end bolts carry 1.09 of their nominal share and the middle ones 0.94. The reason is not in the bolts: at the leading end the first plate is carrying everything and the second nothing, so the two strain at different rates and the slip between them is largest there. In the middle they strain alike, there is almost no slip, and a bolt with no slip across it transfers almost no force. The mean over the worst is 0.918, and the end bolt has to slip 1.36 mm before the rest catch up. Connections

The bolts that do not share

Every bolted connection in this collection has divided a force by a number of bolts. That is right for a short joint and wrong for a long one, and the reason has nothing to do with the bolts — it is that the plates they join are elastic, and stretch by different amounts at different points along the lap.

 The load path has a kink in it, and the kink is a plate thick. Two 10 mm plates lapped over 60 mm and pulled with 60 kN. The two load paths are offset by the thickness of a plate, so the joint carries a moment nobody applied: P × 10.0 mm / 2. Taken at face value that gives a peak stress 4.00 times the mean. The joint rotates under load and the moment falls to 86 per cent of it, leaving 3.57 times — a saving of 11 per cent and not, on a plate this thick, a rescue. The bolt is bent as well as sheared: 382 N/mm² of bending against 191 of shear. Connections

The joint that is crooked by construction

Lap two plates and fasten them and the two load paths are offset by the thickness of a plate. The joint carries a moment nobody applied, the peak stress is four times the mean, and the rotation that is supposed to straighten it out saves eleven per cent — because the rescue works for thin sheet with a long lap and a bolted structural joint is neither.

 A preloaded joint, before and after it slips. Four preloaded bolts at 172 kN each, on one friction face at μ = 0.5. The joint carries 344 kN by friction with the bolts in tension and not in shear at all; past that it slips into bearing and carries 362 kN with the bolts now in shear. Two different mechanisms, one joint. Connections

The hole made bigger so the steel would fit

A preloaded joint carries load by friction, and the friction is reduced by the shape of the hole the bolt passes through — not by how much steel the hole removes, but by a coefficient in a table. An oversize hole costs fifteen per cent of the resistance; a long slot costs thirty-seven. Both are provided because the steel would not otherwise line up.

 The thin plate straightens onto the load line. The centre lines of a 10 mm plate lapped on a 20 mm plate, 100 mm wide, over 60 mm, carrying 60 kN with the grips 1200 mm from the overlap, over 480 mm either side of the overlap, with every vertical distance drawn 14 times the lengthwise scale; dotted, where the centres would be if the joint could not rotate. The load pulls along the straight line between the grips, each of which holds its plate on its own centre, and the moment where a plate enters the overlap is the load times the gap between that line and the plate's centre. The thin arm, flexible under tension, has swung toward the line: its gap is 0.49 of the rigid one, e/2. The overlap has turned with it, and the thick arm, too stiff to follow, is left 1.34 of e/2 from the line. Peak stresses: 193 N/mm² in the thin plate and 121 in the thick one, against 330 and 98 if the joint could not turn. Connections

The thicker plate takes the bend

A lap joint's eccentricity puts a moment into both plates, and the rule is that each takes half of the load times the offset. That is true only while the joint cannot turn. Let it turn, and a thin plate lapped on a thick one straightens under its own tension and hands its share across: the thick plate ends up bending a third more than the rule says, the thin one half as much, and in the limit the thick plate would take the whole of it.

The library, page 1 of 7 — where bolt-bearing sits