Structural Engineering & Statics
where the load goes
Concept

Wrinkling — where it appears

Local instability of a thin face bonded to a soft core, in which the face buckles into short waves against the core's elastic support. Its critical stress depends on the core's modulus rather than on the panel's length, so a longer sandwich panel wrinkles at the same stress as a short one.

Named by 3 essays across 2 fields — each of them below, with the objects they name alongside it.

Two faces, a couple, and a core that does none of it. A sandwich section 61.4 mm deep: two 0.7 mm faces separated by 60 mm of core. The bending is carried as a couple between the faces — 41 N/mm² of tension in one and compression in the other, over a lever arm of 60.7 mm — and the core carries a shear stress of 0.047 N/mm² and nothing else. The parallel-axis term is 98.8% of the section's second moment; the faces' own bending about their own centroids is 0.004% of it, and the core's is 1.2%. Separated by nothing at all the same two faces would be 2.3e+4 times less stiff.

Two skins and the space between them

A sandwich panel is a section made of a material that carries the bending and a material that carries none of it. The parallel-axis term is not a correction here — it is 98.8 per cent of the second moment — and the shear deflection is not a correction either.

sections · Sandwich section The shear deflection is not a correction. The share of a sandwich panel's deflection that is shear rather than bending, against how slender the panel is. A solid beam at a span-to-depth ratio of 20 spends about a per cent of its deflection on shear; this panel spends 25% at the same ratio, because its core is 2800 times softer in shear than its faces are in tension. At the 37 of the panel drawn it is 9%. The curve falls as the square of the span because bending grows as the fourth power and shear as the second, so the term that is negligible for a long panel is the whole answer for a short one.

The stiffness that belongs to the span

A section's flexural rigidity is a property of the section, and a member's is not. Once shear deformation is counted the effective stiffness contains the span, so the same panel is a different member at three metres and at six — and for a sandwich the correction is not a correction.

deflection · Shear deflection How far a local load spreads, and what is nearest its limit. Along a steel-faced polyurethane cladding panel, 0.5 mm faces of 320 N/mm² steel on an 80 mm core crushing at 0.12 N/mm², from the middle of a strip load of 3.0 N per mm of width spread over 10 mm: the face's deflection over its value under the load, the core's compressive stress over its crushing strength, and the face's bending stress over its yield stress. The load spreads over a length set by the fourth root of the face's bending stiffness over the core's, 1/β = 20.5 mm; the deflection is 1.44 mm under the load and changes sign beyond 48 mm. The core is at 0.60 of its crushing strength and the face at 0.89 of its yield stress: this panel's face yields at 3.36 N/mm and its core crushes at 5.00.

The face that dents and the core that crushes

A sandwich panel carries bending as a couple between its faces, and that is a calculation about the whole panel. Put a local load on one face — a foot, a fixing, a dropped tool — and the face becomes a thin beam on a soft bed, spreading the load over a length the fourth root of their stiffnesses sets. Then either the face yields and dents, or the core crushes beneath it, and which comes first is decided by one thickness: below it the face gives, above it the core does, and a steel-faced roof panel is on the wrong side of it for anyone who walks on it.

sections · Sandwich section

Named alongside it

The objects these essays reach for when they reach for this one.

CoreServiceabilityShear deflectionShear modulusStiffnessCharacteristic lengthCollapse mechanismComposite actionDeflectionElastic foundationFaceFlexural rigidity

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