Concept

Material index — where it appears

A combination of material properties that ranks materials for one structural task, such as E to the half over density for a beam of free depth. The exponent comes from what is held constant and what shape is free, so a change of task reorders the materials without any property changing.

Named by 4 essays across 4 fields — each of them below, with the objects they name alongside it.

Three lines through one point, and three different winners. Modulus against density on logarithmic axes, with a guide line for each of three indices drawn through mild steel. A performance index E^(1/n)/ρ is a straight line of slope n on these axes, so ranking materials by it means sliding the line up and to the left and seeing what it leaves behind. The three lines have three different orders, which is why a table of properties cannot answer the question on its own: for a tie the answer is carbon fibre, for a beam it is timber at 4.28 times steel, and for a plate timber wins by more still. The construction is Ashby's; the arithmetic on it is this site's.

The ranking belongs to the load case

Every table of material properties ever printed ranks by strength, and every one of them answers a question nobody asked. What a structure wants is the least mass for a stated performance, and the combination of properties that gives it changes with the shape of the member — so timber beats steel four to one as a beam and loses to it as a tie, without either material changing.

materials · Material index
Deflection goes as the fourth power of the span. Deflection against span for a constant load intensity and section, with two slower relationships drawn faintly behind it for comparison: the load itself, which grows in proportion to the span, and the bending moment, which grows as its square. Doubling the span multiplies the deflection by sixteen, while the moment only quadruples.

The weight that has to be known before it can be found

Every other load arrives from outside and can be looked up. A structure's own weight depends on how big it is, and how big it is depends on the load — so the first calculation on any project is a fixed point, and the fraction of a member spent carrying itself turns out to be the square of its span as a fraction of a span it can never reach.

equilibrium · Dead load
Three ways to move the same column, and they are not close. The same 2000 kN moved 3 m across 14 m, built three ways and drawn to one scale. The deep beam is 1.14 m of concrete, 24.1 tonnes, and settles 60.6 mm in the long term. The storey-deep truss takes the same moment as a couple at 3.6 m centres, so its chords carry M/h and it weighs 2.6 tonnes — a fifth of the beam — while settling 15.8 mm, and it does not creep. The wall is 72.8 tonnes and hardly moves at all, 1.71 mm, of which 36% is shear rather than bending — which is what a member as deep as it is long always does, and is why beam theory does not describe one. A wall as a deep beam is the stiffest of the three by a factor of 35.4.

The same span, four ways

A beam, a truss, an arch and a cable can all cross the same gap under the same load, and the choice between them is usually described as a matter of judgement or of taste. It is neither. Each carries the load by a different mechanism, each mechanism has a different exponent, and an exponent decides the ordering at every span rather than at some spans.

structures · Form selection
The answer is continuous and the catalogue is not. Capacity bought against capacity required, over a real rolled series. The straight line is what a continuous section would give — exactly the moment asked for, and nothing can be bought on it. The staircase is what a catalogue gives: each tread is one section, each riser is the step to the next, and the vertical gap between the two is steel that is paid for and does nothing. The steps in this series run from 23% to 59% in plastic modulus, so the average waste is 15.0% and the worst is 46% — just above a riser, where the section below has been missed by a kilonewton-metre. The 1200 kNm marked buys a 686×254×125 at 1418 kNm, which is 85% utilised. Two things follow that a continuous treatment cannot see: the sensitivity of a design to an assumption is zero over most of a tread and enormous at a riser, and an optimisation that returns three significant figures is answering a question with twelve answers in it.

The answer is continuous and the catalogue is not

Every optimisation in this subject returns a number with three significant figures in it, and nothing with three significant figures can be bought. What can be bought is a rolled series whose steps are a quarter to a half apart, so the member that goes on the drawing is on average a tenth stronger than the one that was calculated and can be a third stronger for no reason at all.

sections · Available sections

Named alongside it

The objects these essays reach for when they reach for this one.

Self-weightDeflectionFunicularLoad pathMembrane actionSecond momentSection modulusSection shapeSlendernessSpan scalingStiffnessArch

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