Structural Engineering & Statics
where the load goes
Concept

Flaw — where it appears

A crack, notch, weld defect or inclusion at which a stress concentration and a fracture can start, and the quantity a toughness is actually spent on. Its critical size goes as the square of the toughness over the stress, so anything halving the toughness quarters the defect a member will tolerate.

Named by 2 essays across one field — each of them below, with the objects they name alongside it.

A strength that is a property of the specimen. Nominal strength against size for geometrically similar specimens of one material. On the left the specimen is too small for a crack to run and the strength is a plateau — a plastic limit, and the regime laboratory specimens sit in. On the right a crack releases more energy than it consumes as soon as it starts and the strength falls as the inverse square root of size, which is the regime real structures sit in. The turn happens at D₀ = 120 mm. A 100 mm specimen reads 3.10 N/mm² and a 1500 mm member of the same material carries 1.14: the test overestimates the structure by a factor of 2.71.

The bigger one is the weaker one

Two geometrically similar beams of the same concrete should fail at the same nominal stress, because a strength is supposed to be a material property. They do not. The large one fails at less, and the reason is that a crack releases energy in proportion to a volume and consumes it in proportion to an area.

materials · size effect The same steel, brittle in January. Fracture toughness against temperature for a 25 mm ferritic plate, from Wallin's master curve — 30 + 70·exp(0.019(T − T₀)) in MPa√m, whose shape is the same for every ferritic steel and whose only free parameter is the reference temperature T₀ = -60 °C. Beside it, and on its own scale, is the crack length that toughness will tolerate at 200 N/mm², which goes as the square of it. At +20 °C this plate carries a 764 mm flaw and at -20 °C it carries 199 mm — a factor of 3.8 for a forty-degree change in the weather, in a steel that met its specification on both days. Thickness moves the curve as well, and the wrong way: constraint at a crack tip suppresses the yielding that would have blunted it, so a 100 mm plate of this steel tolerates 27% of the flaw a 10 mm plate does. Loading it in a millisecond shifts the whole curve another forty degrees.

The same steel, brittle in January

Every other material property in this collection is a number. Toughness is a curve, and the axis it runs along is temperature. Between twenty degrees and minus twenty a structural steel does not get gradually weaker — it changes the mechanism by which it fails, and the flaw it will tolerate falls by a factor of four.

materials · transition temperature

Named alongside it

The objects these essays reach for when they reach for this one.

Brittle failureCharacteristic lengthCharpyConcrete strengthConstraintCrackCrack growthDuctilityFatigueFracture energyFracture mechanicsMaster curve

All concepts