Structural Engineering & Statics
where the load goes
Concept

Aluminium — where it appears

A structural metal with a third of steel's modulus and no yield plateau, whose strength is defined by a 0.2 per cent proof stress. Welding anneals a strip of it either side of the weld, and its curved stress–strain law is usually written in Ramberg–Osgood form.

Named by 2 essays across 2 fields — each of them below, with the objects they name alongside it.

The strength was bought in a furnace and the welder gives it back. Proof stress as delivered and beside a weld, for four aluminium alloys. The heat-treated alloys lose half of it: the strength of a 6xxx extrusion is in precipitates formed by an ageing treatment, and the arc dissolves them for 32 mm either side of the weld, permanently. The work-hardened tempers lose nearly as much, because the heat undoes exactly the work. The annealed ones lose nothing at all, because there is nothing left in them to anneal. The consequence is the crossover: 5083-H22 is 1.04 times 6061-T6 as delivered and 0.92 times it once welded, so the stronger alloy is the weaker member. The 240 mm member drawn, with two longitudinal welds, keeps 87% of its parent capacity — a weld along a member softens a strip and leaves a section, and the same weld across it softens the whole of one.

The strength the welder gives back

A 6082-T6 extrusion is twice as strong as a 5083-H111 plate and, welded across, the two are within a few per cent of each other. The heat of the arc anneals the metal for thirty millimetres either side, permanently, and the strength that was bought in a furnace is given back at the first joint.

materials · Heat affected zone Three routes to one deflection, and the one that is wrong. Two 2500 mm bars of 250 MPa proof stress meeting at a loaded apex, the drop of the apex against the load. The line is geometry: each bar's extension from its own stress, divided by the sine of its slope. The dots are the derivative of the total complementary energy with respect to the load, and lie on it. The dashed line is the derivative of the strain energy — Castigliano's theorem applied to a material that is not linear — which leaves the truth by ten per cent at 99 kN and at 170 kN gives 308 mm for a deflection of 46.0.

The other area under the curve

Castigliano's theorem says a deflection is the derivative of the strain energy with respect to the load, and it is true only while the material is linear. Past that, the right energy is the area on the other side of the stress–strain curve. On two aluminium bars at their proof stress the strain energy gives a deflection four times too large, and on a redundant truss minimising it picks a set of forces in perfect equilibrium that no deformed shape can produce.

deflection · Strain energy

Named alongside it

The objects these essays reach for when they reach for this one.

Proof stressAnnealingCastiglianoCompatibilityComplementary energyDuctilityEffective sectionFabricationFatigueForce methodHeat affected zoneMaterial selection

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