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Which failure arrives first — page 11

Essays 241 to 264 of 495 on this thread, in the same order.
Two ways for the same plate to fold. An end plate 200 mm wide with a bolt 45 mm from the web face and 55 mm from the edge, and the two families of yield line it can collapse along. The circle closes round the bolt and is 283 mm of hinge — a circle round the bolt. The straight pattern runs out to the plate's free edges and is 249 mm — hinges to the plate edges. The plate folds along whichever is cheaper, which here is the fan, and the 200 mm that comes out is the length of the equivalent tee stub — a dimension that is nowhere on the plate and is 100 per cent of its width. Connections

How much of the plate is bending

A tee stub is an object nobody builds, and the whole component method rests on replacing a real end plate with one. The length of the substitute is not a dimension of the plate — it is the length of the cheapest fold the plate can collapse along, and two families of fold compete for it on a criterion with no strength in it at all.

Three quantities converging at three different rates. How much of the exact answer a truncated modal analysis of a ten-storey building reaches, against how many modes it keeps. The mass count is the rule — ninety per cent, reached at two modes. The base shear is ahead of it: one mode carries 85 per cent of the mass and 98 per cent of the base shear. The force in the top storey is behind it, at 80 per cent on one mode and 94 on two. The rule is written in the quantity that converges fastest, and it is checked against a quantity nobody plots. Dynamics

The modes that were left out

Nobody runs every mode a model has, and the rule for how many is a mass count — enough to account for ninety per cent of the structure. The rule is written in the one quantity that converges fastest. On a twenty-storey frame two modes give the base shear to within one per cent and the force in the top storey to within twenty.

Two capacity curves that agree, from two answers that do not. Base shear against roof drift for the same eight-storey frame with a soft ground storey, pushed with a fixed triangular pattern and with one recomputed from the tangent stiffness at every step. At a roof displacement of 426 mm they differ by 8.7 per cent — which is the number a capacity-spectrum procedure reads, and it is the number that is nearly the same. The storey drifts underneath these two curves differ by a factor of 3.8 at the fourth floor, and the drift is what the analysis was run for. Dynamics

The pattern that stopped describing the building

A pushover analysis pushes with a load pattern chosen to resemble the first mode, and by the time the structure has done anything worth analysing it no longer has that mode. Recomputing the pattern as the frame softens changes the base shear by nine per cent and the drift at the fourth floor by a factor of four.

Both checks pass, and the contact lets go. A contact pressed together by 1000, with μ = 0.4. Every tangential force the contact can supply lies inside a disc of radius μN = 400.0, because the friction law bounds the length of the force and not its components. The contact is asked for 300.0 one way and 300.0 the other way — 75% and 75% of the radius taken one at a time — and 424.3 together, 106% of it. Each one-direction check passes and the force does not fit: the square those checks describe reaches √2 times further at its corners than the contact can. Equilibrium

Seventy-five per cent each way

A contact asked for friction in two directions at once can supply a force of a certain length pointing any way it likes, so its limit is a disc and not a square. Two checks made one direction at a time, each passing at seventy-five per cent, describe a contact that has already let go.

The pier grips, gives, and grips again. A sliding bearing carrying 3000 kN on a pier head of 20 kN/mm, dragged by a deck expanding at 1.7 mm an hour, with a static coefficient of 0.05 and a kinetic one of 0.03. The force in the pier climbs while the bearing grips, reaches 150 kN, and falls in a fraction of a second to 30 kN: the pier springs back under only the kinetic friction, overshoots the 90 kN that friction would hold it at, and grips again. The swing is 120 kN — 2.00 times the 60 kN between the two coefficients — and the pier head jumps 6.00 mm each time, three times in 12 hours. Equilibrium

The pier that moves in jumps

A sliding bearing whose static friction is larger than its kinetic friction does not release a slow thermal movement as a drift. It grips, gives and grips again, and each time the force in the pier swings by twice the difference between the two coefficients — whatever the pier is made of.

Same deck, same load, and two pier forces. A deck bearing on a pier of 20 kN/mm with μ = 0.03, taken to the same final state two ways: the deck moves 4 mm over the pier, and the bearing's load rises from 2000 to 4000 kN. Moved first, while the bearing carries 2000 kN, the pier force reaches the limit of 60 kN and the bearing slides for the rest of the movement; the load arriving afterwards raises the limit and changes nothing, and the pier is left carrying 60 kN. Loaded first, the limit is 120 kN before the deck moves, the bearing grips throughout, and the pier carries 80 kN. Both states are at the same displacement under the same load, and both satisfy equilibrium and the friction bound; the order is the only difference, and it appears in neither. Equilibrium

The order the loads arrived in

Statics allows a contact with friction a whole range of forces and has no way to choose between them. A real structure does choose, and what it chooses by is the order in which things happened to it — so the force in a pier under a sliding bearing is a record of its history, not a function of its loads.

The resultant has left the base, and it tips. A body on three supports weighing 60 kN, pushed sideways by 16 kN at a height of 3 m in the plan direction 270°. The push moves the resultant of weight and push 0.80 m from under the weight, and the base — the convex hull of the supports, shaded — lets it go 0.75 m that way before the edge drawn heavy becomes a tipping line: a factor of 0.94, found both along the ray and by moments about that edge. The dashed rosette is the same reach in every direction, from 0.75 m toward the middle of the nearest edge to 1.50 m toward the furthest support. To hold it the support opposite the tipping edge would have to pull 1.3 kN, which a support standing on the ground cannot do, so it lifts and the body turns about that edge. Equilibrium

Half as far between the legs

A body standing on feet, legs or pads has for its base the polygon its supports enclose, and how far its weight can be pushed before it tips depends on which way it is pushed. A three-legged stand pushed toward the gap between two legs has exactly half the reach it has pushed toward one of them.

Nine-tenths of a tightening torque stretches nothing. Where the torque applied to the nut of an M20 grade 10.9 bolt goes, against the coefficient of friction in its thread and under its nut, taken as equal. The bottom band is the thread's lead — the only part of the work that stretches the bolt — the middle band is friction in the thread and the top band is friction under the nut. At μ = 0.14 the lead takes 11% of the torque, the thread 39% and the nut face 50%. At μ = 0.06 the lead's share is 22% and at 0.24 it is 6%, so a coefficient nobody measured decides how much of a specified torque arrives in the bolt as preload. Connections

The torque that goes into the thread

A preload specified as a torque is a preload specified through two coefficients of friction that nobody measures. Nine-tenths of the torque on a bolt is spent turning against its own thread and the face of its nut, so a change in the grease moves the clamping force by half — and the one method that escapes it does so by yielding the bolt on purpose.

The compression is under the flange, not at the edge of the plate. A 500 × 400 mm base plate, 20 mm thick, under a 260 mm column carrying 300 kN and 120 kN·m, with holding-down bolts 60 mm from the tension edge. A plate this thick can deliver bearing only 43 mm past the compressed flange, so the compression sits under that flange, 124 mm from the column's centre, and the lever arm to the bolts is 314 mm: the bolts carry 264 kN and the flange zone 564 kN. The dashed block is the rigid-plate answer, 54 mm deep at the plate's far edge with its resultant 223 mm out, which needs only 128 kN in the bolts. Both satisfy equilibrium; only one is a plate that can carry the pressure where it is drawn. Connections

The compression that stays under the flange

Put a moment on a base plate and a pressure-block calculation pushes the compression out to the plate's edge, where the lever arm to the holding-down bolts is longest. A plate that is not rigid cannot put it there. The compression stays within a few tens of millimetres of the compressed flange, the lever arm shrinks, and the bolts carry twice what the pressure block said.

Each repair reaches the checks its plate touches, and no others. The four checks on a 457 mm beam coped 50 mm deep over 200 mm, carrying a reaction of 300 kN through three bolts, as utilisations, for the end as coped and with three repairs: an 8 mm doubler on the web, a 100 × 10 mm plate along the free edge, and both. As coped the utilisations are flexure 0.46, shear 0.41, tear-out 0.57 and local buckling 0.46. The doubler thickens the web, which is most of what a coped tee is, and lowers all four; the edge plate gives the tee back a flange and lowers only flexure and buckling, leaving shear and tear-out exactly where they were. What governs: as coped, tear-out at 0.57; doubler, tear-out at 0.30; edge stiffener, tear-out at 0.57; both, tear-out at 0.30. Connections

The repair that fixes the wrong check

A coped beam end that fails its checks is usually repaired by welding a plate along the edge the cope left, because the cope removed a flange and the plate puts one back. On ordinary proportions that repair restores the check that was not failing. The check that governs is carried by the web, and only a plate on the web reaches it.

The same pulse on a wall that is designed to rock. Rotation as a fraction of the toppling angle under one 0.8 s sine pulse of 1.00 g, for the same 2.0 × 8.0 m wall of 400 kN three ways. Bare, it lifts at 0.250 g; with a 600 kN tendon it lifts at 0.625 g. The bare wall reaches 79 per cent of its toppling angle with one landing; with the tendon it reaches 27 per cent of its toppling angle with eight landings; with tendon and bars it reaches 12 per cent of its toppling angle with 43 landings. With its bars it comes to rest upright. The landings are where the bare wall loses energy; the bars add a loss that does not wait for a landing. Dynamics

A wall that is allowed to lift

A block that rocks inherits everything that decides whether it survives — a restoring moment set by its weight and shape that falls as it leans, and a loss of energy set by its proportions at each landing. Put a tendon through a wall and yielding bars across its base and both become design quantities, and the ratio between them decides whether the wall comes home.

Two separate checks, and the block that is neither. Amplification of the steady displacement at a machine 2.0 m above the base of a 150 tonne block 5.0 m across and 2.0 m deep, against forcing frequency. Checked separately, the block sways at 11.2 Hz with 29 per cent of critical damping and rocks at 15.0 Hz with 13 per cent, and the rocking check's peak is 3.99. Because its mass sits above its base the two are one system, with modes at 9.9 Hz and 20.9 Hz — one below both checks and one above — and the block's own peak is 2.49 at 9.7 Hz. Dynamics

The frequency below both checks

A machine block is checked for sway and for rocking as if they were two oscillators, each with its own spring, its own radiation damping and its own natural frequency. A block whose mass sits above its base is one oscillator with two modes, and neither of them is a sway or a rocking — one sits below both checks, one above both, and the lower one is where the machine resonates.

However stiff the ties, a free line stops short. The first three frequencies of stays 180, 150 and 120 m long joined by cross-ties, against the stiffness of each tie from 1.0 kN/m to 1000 MN/m, with the line free at its ends and, dashed, anchored to the deck at both ends with the same stiffness. With the line free the first frequency rises from 0.73 Hz and levels off at 0.82 Hz, however stiff the ties are made — short of the 1.01 Hz of the 120 m stay, which a free line cannot pass. Anchored, the first frequency reaches 1.09 Hz. At the 6.0 MN/m marked, the free line gives 0.82 Hz and the anchored line 1.09 Hz. Dynamics

The line of ties that stops short

Cross-ties are the one intervention on a stay cable that changes its frequencies rather than damping them, and the usual account says they lift the stays out of the range that excites them. A line of ties that is not anchored to anything cannot lift the first frequency above the shortest stay's own, however stiff the ties are made. What lifts it is carrying the line to the deck.

One collision, four contact laws, one impulse. Contact force against time for one collision between 500 t and 300 t closing at 1.94 m/s, under four contact laws sharing one contact constant of 2.8×10^9 N/m^1.5. The elastic linear spring peaks at 19.7 MN and lasts 58 ms; the Hertz law peaks at 22.0 MN over 61 ms. Set to a restitution of 0.65, the spring and dashpot peaks at 16.8 MN and ends pulling at 3.5 MN, a tension two faces in contact cannot carry, while the damped Hertz law peaks at 20.1 MN and returns a restitution of 0.77 instead. The areas under the curves are the impulses: 600 kN·s for the spring and dashpot, which is what momentum requires at 0.65, 646 for the damped Hertz law, and 727 for both elastic laws. Dynamics

The force that belongs to the model

When two buildings meet, momentum decides what each of them feels, and no contact law can change it. What the contact law decides is the force, and the force it reports is the contact stiffness somebody assumed, raised to a power. Four laws and a hundredfold change of stiffness move the buildings by a few per cent and the force by a factor of eight.

The rates a seated crowd makes worse. The stand's steady rms acceleration under 40 people jumping, against the rate they jump at, for a stand of 30 t modal mass at 6 Hz with 2 per cent damping, empty and with 15 t of spectators sitting on it. Empty, the worst rate is 3.00 Hz, where the second harmonic of the jump lands on the stand's own frequency, and the stand reaches 2.54 m/s², 25.9 per cent of gravity. Occupied, the worst anywhere from 1.5 to 3.5 Hz is 0.49 m/s² at 3.50 Hz. But from 1.64 to 2.32 Hz, shaded, the occupied stand responds more than the empty one — 1.6 times as much at 2.00 Hz. Dynamics

The crowd that is also the structure

A crowd jumping to music loads a grandstand with harmonics several times those of walking, and nothing about their size is measured: they follow from a pulse that has to average one body weight. But the people who jump arrive with the people who sit, and the seated crowd is mass, stiffness and damping bolted to the stand. It lowers the worst case by a factor of five and makes the most common jumping rates worse.

The frequencies at which a moving deck makes a stay grow. Stability of the first mode of a 120 m stay at 3,500 kN inclined at 25°, whose own frequency is 1.01 Hz, when the deck at its anchorage moves at a frequency Ω against the stay's ω, plotted against the swing in tension the movement produces. Inside each shaded region a small disturbance grows. Each region's tip is at a swing of four times the damping ratio — 0.40%, 2.0% and 4.0% for damping of 0.10%, 0.50% and 1.0% — and it widens as the swing grows, to a deck between 1.970 and 2.030 times the stay's frequency at a 6.0% swing with 0.10% damping. With no damping, dashed, the region reaches down to no swing at all. A deck moving ±5, ±10 and ±20 mm vertically swings the tension by 0.70%, 1.4% and 2.8%. At ±10 mm and exactly twice the stay's frequency, marked, the stay grows with damping of 0.10% and settles with 0.50% and 1.0%. Dynamics

The stay shaken along its own length

A deck that moves at a stay's anchorage pushes nothing across the stay. It stretches the stay along its own line and lets it go again, so the tension swings, and at twice the stay's frequency that swing drives the stay with no sideways force at all. Whether the swing grows is one comparison — a quarter of the tension swing against the damping ratio — and it is a comparison the capped damper wins.

A link that keeps two buildings apart has made them one. The largest closing movement between a 500 t building with a 0.8 s period and a 300 t building with a 1.2 s period, 50 mm apart, under one 1.0 s sine pulse of 0.50 g, and each building's largest displacement, against the size of a viscous damper joining them across the gap, from 0.01 MN·s/m to 541.3 MN·s/m. With no link they close by 515 mm, and the stiffer building moves 220 mm and the softer 419 mm. The link that takes the most energy out, 0.64 MN·s/m, still lets them close by 214 mm. The least that keeps the 50 mm gap is 4.8 MN·s/m, where the stiffer building moves 269 mm and the softer 280 mm. At the largest link the two move together, 281 mm and 281 mm. Dynamics

The damper that ends up as a joint

A damper across the gap between two buildings acts on exactly the motion the gap is sized for, and it can be sized for two different things. The size that takes the most energy out of the pair still lets the buildings collide. The size that keeps them apart has nearly stopped moving: it has joined them into one building, and the stiffer of the two pays for it in drift.

A filler sets the force, until it runs out of thickness. Contact force against the movement since first touch for one collision between 500 t and 300 t on a 40 mm filler crushing at 4 MPa over 5 m², 60 per cent of it crushable, at closing speeds of 1.00, 1.94 and 2.85 m/s. The filler loads elastically, then crushes at 20.0 MN for as long as it has thickness to give. At 1.00 m/s it crushes 4 mm and the force never passes 20.0 MN; at 1.94 m/s it crushes 17 mm and the force never passes 20.0 MN; at 2.85 m/s it crushes all 24 mm it can and the faces meet through it, peaking at 23.7 MN. Dashed, the bare contact at 2.85 m/s peaks at 35.0 MN. Dynamics

The force a filler can promise

A crushable filler in the gap between two buildings replaces a contact stiffness nobody knows with a crush strength somebody chose, and the force of a collision becomes that strength — for as long as the filler has thickness left to crush. Energy decides how much thickness that has to be, and in a gap sized for buildings that were never meant to meet it is not much.

After a yield, the prestress left does not remember the prestress put in. The prestress left in the tendon of a 2.0 × 8.0 m rocking wall of 400 kN once it has rocked to each rotation and come back upright, for a tendon yielding at 1,370 kN and stiffening by 20 kN a millimetre as the base opens, prestressed to 300 kN, 600 kN and 900 kN. Each keeps all its prestress until it yields — at 53.5 mrad, 38.5 mrad and 23.5 mrad — and then loses 20 kN for every further milliradian, so past 53.5 mrad the three lines are one: the yield force less the stiffness times the stretch. Every one of them is slack at upright past 68.5 mrad. With bars of 400 kN the wall re-centres only while 400 kN remains, dashed, and it keeps that only up to 48.5 mrad, whatever it was prestressed to. Dynamics

The tendon that forgets its prestress

A rocking wall comes home because a tendon pulls it, and the tendon must not yield — yet the rotations that test the wall are exactly the ones that stretch it. Past its yield, the force a tendon keeps is its yield force less its stiffness times the stretch, whatever it was prestressed to, so the guarantee a design needs is a limit on rotation, and more prestress only reaches that limit sooner.

Set into the ground, the block is quieter only while its sides radiate. Displacement at the top per kilonewton of machine force for a 150 tonne block 3.2 m across and 3.2 m deep, on a logarithmic scale: on the surface, dashed, and with 1.60 m of it set into the ground, first with the side soil radiating as the side-layer model gives it and then with no radiation from the sides at all, dashed. On the surface it peaks at 191.8 µm per kN at 5.5 Hz. Embedded and radiating, it peaks at 11.0 µm per kN at 8.2 Hz. With the same embedment and silent sides the resonance moves up to 8.4 Hz and peaks at 168.7 µm per kN, because the lower mode's damping falls from 3.2 per cent to 1.6 per cent. At 5.5 Hz the three give 191.1, 8.0 and 9.5 µm per kN. Dynamics

The damping that comes through the sides

A machine block set into the ground is held at its sides as well as its base, and the side soil does two things at once. It lifts the height at which the ground's resistance acts toward the block's centre of mass, which weakens the coupling between sway and rocking without ever removing it. And it radiates, which is what actually flattens the resonance — so the quiet an embedded block promises rests on the stiffness of backfill nobody measured.

The largest cycle in the record is not between two neighbouring reversals. A 26-second stress record at the mid-span detail of a 20 m road bridge, as seven vehicles cross it and the deck rings at 4 Hz after each: a heavy lorry at 1.0 s, a car at 5.2 s, a van at 8.0 s, an ordinary lorry at 12.0 s, a second lorry meeting it at 12.3 s, a car at 17.0 s, the heaviest vehicle of the record at 20.0 s. With a reversal threshold of 0.5 N/mm² the record has 185 reversals, and rainflow pairs them into 92 cycles. The four largest loops are marked, each by a line joining the two reversals that close it: 74.3 N/mm² between 20.6 s and 21.2 s; 45.1 N/mm² between 1.5 s and 2.2 s; 38.5 N/mm² between 12.6 s and 13.5 s; 16.5 N/mm² between 8.5 s and 8.9 s. The largest is the record's whole range, from its lowest point to its highest. Counted between successive reversals instead, the largest range anywhere in the record is 38.1 N/mm², because the deck's ringing puts reversals on every rise and every fall. Materials

Which reversal closes the loop

A strain-gauge record is a wiggle, not a list of cycles, and its damage depends on how its reversals are paired. Rainflow pairs each one with the reversal that closes its hysteresis loop. Counting the ranges between neighbours breaks every lorry's cycle into pieces, and on one bridge record it gives a detail 424 years where rainflow gives it 34.

A room's fire has a peak and an end, and the furnace has neither. Gas temperature in a compartment with 200 MJ/m² of fire load per square metre of its enclosing surface, linings of thermal inertia 1160 J/m²s½K and a medium growth rate, for opening factors of 0.02, 0.04, 0.08, 0.14 m½, against the standard furnace curve, dashed. At 0.02 the fire peaks at 841 °C after 120 minutes and is back at ambient by 435; at 0.04 the fire peaks at 944 °C after 60 minutes and is back at ambient by 171; at 0.08 the fire peaks at 1048 °C after 30 minutes and is back at ambient by 92; at 0.14 the fire peaks at 900 °C after 20 minutes and is back at ambient by 37, having used its fuel before the growth limit, so the fuel rather than the air decided it. A larger opening lets more air in: the fire burns hotter and gets through its fuel sooner. The furnace curve is still rising when every one of them is out. Materials

The fire that goes out

The furnace curve rises for ever. A room's fire has a peak and an end, set by its window, its walls and its fuel, and a bigger window makes it hotter and shorter — which is worse for bare steel and better for protected steel. The protected member is hottest half an hour after the fire has started to die.

The joint yields first and the span takes the rest. The end and span moments of a beam of span 9 m and flexural rigidity 61,700 kN·m², with a plastic moment of 522 kN·m, on joints of rotational stiffness 41,133 kN·m/rad, 6.00 EI/L, and resistance 261 kN·m, as a uniform load rises to collapse. While elastic the joints carry 0.75 of the fixed-end moment. The joints reach their resistance first, at 51.6 kN/m, and from there every further increment of load goes to the span, which reaches 522 kN·m at 77.3 kN/m. The collapse load is 8(Mp + Mj)/L² = 77.3 kN/m, between the 51.6 at which the beam would collapse on pins and the 103.1 it would reach on rigid full-strength ends, and it contains the joint's strength and not its stiffness. Connections

The joint that has to keep turning

A beam on partial-strength joints collapses at 8(Mp + Mj)/L² however stiff the joints are. Stiffness decides only which yields first, and a joint that yields first has to go on rotating at full moment until the span catches up. A weak joint on a stiff connection has the most turning to do — more than a rigid full-strength one.

Made from one side, the throat misses the load and its root takes the difference. Two plates 20 mm thick joined by a partial-penetration butt weld with 10 mm of throat, pulled apart by a force on their mid-thickness, with the stress across the throat drawn beside each joint as a multiple of the mean. Above, welded from one side: the throat runs from the top face down to 10 mm, so the force passes 5.0 mm below its centroid. The moment adds tension at the root and removes it at the face: the root carries 4.00 times the mean stress and the face −2.00, which is compression. The unfused 10 mm below the root is a notch, and it is on the tension side. Below, the same 10 mm of throat split between the two faces: the force passes through its centroid and every part of it carries the mean stress. Connections

The throat that misses the load

A partial-penetration butt weld's throat faces the load squarely, so a millimetre of it carries more than a fillet's, and in every grade what limits it is a cap on normal stress rather than the directional criterion. Made from one side, the throat sits off the plates' line of action. At half penetration it keeps a quarter of that capacity, and the stress the eccentricity adds lands on the root, which is a crack.

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