Scale changes everything — page 7
The load that stays and the load that visits
An office floor's imposed load is two loads: a sustained one that arrives with a tenant and stays until the next, and intermittent ones — a party, a move, a crowd — that visit one floor for a few days. Simulated over fifty years, a floor's characteristic load is set mostly by its worst visit, and visits on different floors almost never coincide. So twenty floors let one by one need only 0.27 of their summed loads, in tenancies of five 0.37 and to one tenant 0.60, against the storey rule's 0.73. The rule is safe for offices by a wide margin. It stops being safe only where the load stays — an archive or a library let to one occupier — and there its column load is exceeded in a quarter of lives.
The beam stressed one bay at a time
A long continuous beam is rarely stressed in one pull. It is cast and stressed a bay at a time, each new length of tendon coupled to the last, and at every stage the structure is a different beam. The secondary moments the finished beam carries are the sum of what each stage did to the beam that existed then — about half of what the one-stage analysis gives — and creep spends the following years taking most of the other half back.
The deck that cracks over the pier
Over the pier of a continuous composite bridge the concrete deck is in tension and cracks, and what is left of it is a grid of bars and struts. Shear lag does not stop at the cracks: the bars still receive their force through the concrete between them. Whether the cracked deck works over a narrower width than the whole one depends on one ratio, the deck's shear stiffness over its axial stiffness — and once the concrete has cracked, both of those come from the reinforcement, so the answer is set by how the bars are arranged.
The notch that costs more than its depth
Cut a timber beam's underside away at the support, so that half its depth sits on the bearing, and a stress check on what is left says the end has lost half its shear strength. The beam says otherwise. A crack starts at the notch's corner and runs along the grain, and whether it runs is a question of energy, not stress — so the answer has a size in it. A 400 mm glulam beam notched to half its depth keeps a quarter of its shear resistance, an 800 mm one keeps 18 per cent, and the deeper the beam the less a notch leaves. Sloping the notch buys much of it back, and moving the corner away from the support costs it again.
The deck the stays squeeze
Every stay of a cable-stayed bridge pulls the deck towards its tower, and the deck carries all those pulls as a compression that is largest at the tower — 95 MN in a 1,000 m span under 150 kN/m. The stays hold it up and hold it straight, as springs under a strut. The compression grows with the square of the span and the springs soften with it, so the factor on its own weight at which the deck would buckle falls as the span to the power one and a half: 41 at 300 m, 6.9 at 1,000 m, 2.3 at 2,000 m. A deck four times stiffer only doubles it, and the long stays' sag, which softens them for traffic, hardly enters.
The visits that come to every floor at once
A floor's characteristic imposed load is set mostly by its worst visit — a party, a move, a crowd — and visits to different floors almost never coincide, which is why a column carrying twenty office floors needs only about a quarter of their summed loads. Let some of the visits be made by the whole building at once and nothing changes on any one floor; one floor cannot tell. The column can. A tenth of the visits shared takes the twenty-floor factor from 0.26 to 0.51, a quarter to 0.68, and a third uses up the whole of the storey rule's reduction. The rule fails in exactly the buildings whose use synchronises the crowd, and it fails most where the load mostly visits.
The floor that is level on one date
Each floor of a tall concrete building is set high by the amount its columns are predicted to drop against the core, so that it arrives level. Counted in time, the drop does not peak at mid-height and stop at the roof: the worst floor of a forty-storey building is level 31, the roof moves 24 mm, and half the movement is still to come when the floors are fitted out. Set high by all of the prediction, a floor is level on one date thirty years away and 16 mm high at handover. With the creep known to ±30 per cent, setting it high by about four fifths of the prediction makes the worst floor's error 11 mm instead of 16. And none of it changes what the partitions see.
The tank that must be shallow to be slow
A deep tank's sloshing period is set by its width alone, so a tank in a tall building's core ought to be tuned by choosing how wide to make it. It cannot be. A deep tank fast enough to fit is too fast for the building: 3.6 s for a core 10 m across, where a 5 s building would need a tank 19.5 m long and an 8 s one 50 m. The depth has to tune it, and only shallow water is slow — 1.73 m for 5 s, 0.63 m for 8. Shallow water is the efficient kind, with four fifths of it sloshing. But at the accelerations the tank exists to reduce, the wave it makes is a quarter of its depth on a 5 s building and seven tenths on an 8 s one, and the linear tuning it was designed by has stopped describing it.
The column under the escape corridor
A column's imposed-load reduction is allowed by the number of floors it carries, on the reasoning that floors are not crowded at the same moment. A column whose tributary area includes escape corridor carries a part of every floor that is crowded at exactly the same moment, every time the building is evacuated. Its reduction follows how much corridor its area holds, not how many floors it carries — a tenth costs little, two-fifths uses up the whole of the storey rule's allowance, and a stair-core column needs almost none. Against the nominal loads a designer writes down, the margin that saves the columns at the corridor's edge has run out by the time the area is mostly corridor.
The strength three cores revise
A characteristic strength estimated from three specimens and nothing else is heavily penalised, because three results cannot say how scattered a material is. An existing structure is never nothing else. It was built to a specified grade, from a population of concretes whose scatter is known in general, and three cores drilled from it revise that knowledge rather than replace it. Together they give a characteristic strength that three cores alone would need twenty to match. The same arithmetic catches a concrete much weaker than its specification, because cores that disagree with the prior widen it — unless the prior is given so much weight that it no longer listens.
More hangers, and the same steel
A network arch's crossed hangers are the web of a truss, and a live load's shear passes through them, so every hanger swings through nearly all of its force. The obvious cure is more hangers, each crossing more of its neighbours, so that every section's shear is shared among more diagonals. It works hanger by hanger — three times the hangers, a third of the range — and not at all in total: the hangers' fatigue steel, sized for their ranges, is set by the shear the arch carries and barely changes with how many hangers it is divided among. What more hangers buy is elsewhere.
The cores that agree for the wrong reason
Three cores drilled a metre apart in one slab share a pour, a curing and a morning's water, so they agree with each other more closely than they agree with the rest of the building. Counted as three independent specimens, they overstate what is known — and with nothing else to go on, the estimate built on them leaves a quarter of the building's concrete below a value meant to leave a twentieth. Counting them by their correlation repairs that. But once the specification is in the update, the honest count hands the estimate back to the specification, and a concrete weaker than it was meant to be hides behind it. The repair is not in the arithmetic. It is in where the cores are drilled.
The tank that follows the building
A sloshing damper is tuned to a period computed before the building exists, and the building that is built has another one — stiffer at handover, with its partitions and cladding working, softer once its concrete has cracked. A tank whose plan is fixed and whose period is set by its depth can be brought back by opening a valve. Ten per cent off tune, the tank left alone lets the building's peak response more than double; pumped back to the right depth, it holds within a tenth of the design value, and the water it gains or loses barely matters. What does matter is that a slower building needs shallower water, and in shallow water the wave the damper is made of grows towards the depth it is sloshing in.
The stair that empties three floors at a time
A column beside an escape stair carries the corridor crowd of every evacuation, and when every floor empties at once its floors are loaded together and earn almost no reduction. Tall buildings are usually evacuated in phases instead, three floors at a time, so that the stair is never asked to carry everyone. Under such a stair the column earns its reduction back and more — 0.29 of the summed floor loads, where the storey rule allows 0.73. But a phased strategy is a plan for the usual alarm, and the column's characteristic load belongs to the unusual one. If one alarm in a hundred escalates to a full evacuation, the factor climbs back to 0.59; one in twenty, and it passes the rule.
The span cast in the afternoon
A stressed ribbon's joints are cast on whatever day the programme reaches them, and a span cast on a warm afternoon sets around strand that has lengthened in the sun. It cools that night as a concrete band eleven times stiffer than the strand, and the band does not stretch back as the strand would have. On a ribbon with a sag of 2 per cent, a span cast 20 °C warmer than its neighbour ends 72 mm higher than it was set and leaves 713 kN on the pier between them — a seventh of what a crowd on one span puts there. On a flatter ribbon the same afternoon costs more than the crowd. The difference between the two spans is the strand's flexibility against the band's, and only the elastic part of it differs; the part that comes from the sag is the same for both.
The drain that is mostly blocked
A roof's ponding check is made with its primary drains blocked, and a drain is seldom blocked outright: leaves and gravel choke it to a fraction of its flow. A fraction turns out to be nearly enough. On a 12 by 9 m bay sized to L/240, a drain passing a seventh of its clear flow still takes the whole of a 150 mm/h storm, because the water standing over it at the bottom of the sag is the bay's own deflection plus the level. A softer roof's drain works harder still. Only near complete blockage does the scupper take over, and only there does stiffness help.
The land that is already a crack
A partial-penetration weld made from one side leaves the rest of the joint unfused, and pulled across, that unfused land is an edge crack whose tip is the root. Counted as a crack it keeps neither the elastic quarter of a double-sided weld nor the plastic 0.41, but a share between them that the root's toughness chooses — and the toughness of a crack front is the toughness of its length, which for a weld is the whole weld. A long weld in a cold structure can tear below the elastic count, and the same joint drawn twice as large tears sooner, which no count of stresses can see.
The oval the pressure brings
A uniform pressure changes how stiff a tube's ring is against the oval that bending squashes it into, and nothing else: the tube still gives way at a flattening of two ninths of its radius. A pressure that is larger on one diameter than the other has an oval of its own, and that oval does work on the bending's directly. Lying in the bending plane it has done some of the flattening before the bending starts, and a pressure difference a quarter of the ring's own buckling pressure takes a fifth off the tube's bending capacity; lying across it, it adds a fifth. At forty-five degrees it does nothing at all. And the two ninths turn out to have been a property of a round tube.
The slab that catches what the joints let go
When an interior column is lost, the beams that crossed over it sag into cables and the slab over the four bays round it sags with them, into a membrane hanging from the floor that did not lose anything. Whether the floor's robustness belongs to its steelwork or to its concrete turns on one number with no span in it: the slab's mesh only starts to carry its full tension when the beams' ends have turned through about 0.09 radians, more than any ordinary joint can follow. So the membrane arrives after the joints have gone. And then it catches the floor — a metre down, alone — and with an ordinary mesh it holds half as much again as the beams could.
The front that counts for half its length
A ferritic steel's cleavage toughness depends on how much crack front it has to sample, and for a crack through a plate the front is the plate's thickness. The cracks inspections find are not through cracks; they are thumbnails at weld toes, whose curved front sees a stress intensity that varies round it. Weighted by the weakest link, the front counts for a little over half its length — so counting all of it is safe by 8 per cent, and counting none of it, as the 25 mm toughness does, is unsafe by up to a fifth for a long shallow crack.