Series

Box distortion — the series

2 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. An eccentric load is three load cases, and only two of them are checked. A line load of 40 N/mm at 1.5 m from the axis of a 3.0 by 2.0 m box, replaced by the three cases it is equivalent to. Bending is the load on the axis. The torque 60 kNm per metre then splits into a set of edge forces that drives Bredt's shear flow and distorts nothing, and a set with the flange forces reversed — 10.0 kN/m up one web and down the other, 15.0 kN/m across the flanges — which carries no torque at all and squashes the rectangle into the rhombus drawn behind it. Its generalised load is exactly half the torque, so a box girder spends half of an eccentric load's torsion on changing its own shape, and no torsion calculation contains that half.

    The section that will not keep its shape

    A box girder is closed, so torsion costs it almost nothing. What an eccentric load actually does to it is something a torsion calculation contains no term for — the rectangle becomes a parallelogram, in its own plane, along the whole length of the span.

    part 1 · sections
  2. The distortion runs the length of the span, and a diaphragm stops it. Longitudinal stress at a corner of the box from distortional warping, along a 60 m span carrying 45 N/mm at 2.0 m off the axis. With no interior diaphragm it peaks at 73 N/mm², which is 83 per cent of the bending stress the girder was designed for. Two interior diaphragms take it to 18. The governing length is Winkler's: the distortion decays over 23.6 m, so a diaphragm helps its neighbours only if it is closer than that, and past it the spacing stops mattering.

    One diaphragm is nearly none

    A box girder's distortion decays over a length the section decides, and on a sixty-metre span that length is twenty-four metres. So a single diaphragm at midspan sits further from each end than the distortion can reach and removes a third of the problem; three diaphragms remove nine tenths. The spacing rule is not span over five — it is a property of the plates.

    part 2 · sections

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