Generator

A rectangle at 90% of its plastic moment

Rendered here at the parameters it defaults to, with every essay that calls it — which is the same list as the blast radius of changing it.
A rectangle at 90% of its plastic moment. The same rectangle drawn three ways: the shape, the strain across its depth, and the stress that strain produces in mild steel. The strain diagram is a straight line, because plane sections stay plane whatever the material is doing. The stress diagram is not: 45% of the area has yielded, working inward from both faces, and the neutral axis sits at 100.0 mm against a centroid at 100.0 mm. The compression resultant is 299.5 kN and the tension resultant 299.5 kN, on a lever arm of 123.9 mm, which multiplies back to the 37.1 kNm the section is carrying.

A rectangle at 90% of its plastic moment. The same rectangle drawn three ways: the shape, the strain across its depth, and the stress that strain produces in mild steel. The strain diagram is a straight line, because plane sections stay plane whatever the material is doing. The stress diagram is not: 45% of the area has yielded, working inward from both faces, and the neutral axis sits at 100.0 mm against a centroid at 100.0 mm. The compression resultant is 299.5 kN and the tension resultant 299.5 kN, on a lever arm of 123.9 mm, which multiplies back to the 37.1 kNm the section is carrying.

11 essays call fibre-stress. The drawing above is what it returns with no arguments at all; every call below passes it something, because a placement that passes nothing draws whichever member of the family the generator happens to default to rather than the one its essay argues about.

Where it is called

Changing this generator changes every one of these figures.

Three materials pulled until they stop. Three stress-strain curves — mild steel, high-strength steel, aluminium alloy — plotted to a strain of 2.0%. One of them has a plateau, so the stress at which yielding starts is something the specimen does rather than something anyone chooses. The 0.2% offset construction is drawn on the high-strength steel: a line of slope E from a strain of 0.002, cutting the curve at 460 N/mm². Materials

The stress at which nothing in particular happens

One material in six has a yield point that a specimen actually does something at. For all the others the yield stress is a construction — a line drawn at an arbitrary offset — and every strength calculation for those materials depends on it.

Two materials pulled until they stop. Two stress-strain curves — mild steel, cast iron — plotted to a strain of 2.0%. One of them has a plateau, so the stress at which yielding starts is something the specimen does rather than something anyone chooses. No offset construction is drawn. Materials

The property that appears in none of the equations

Ductility is in no design formula on this site. Every method on this site depends on it — and a brittle structure does not merely fail early, it makes the analysis wrong.

What it costs to reach the plastic moment, for two shapes. Moment against curvature for two cross-sections of identical area (3000 mm²) and identical depth (200 mm), in mild steel, each divided by its own first-yield moment and its own first-yield curvature. The rectangle has a shape factor of 1.50 and reaches 98% of its plastic moment at 4.1 times the curvature at first yield; The I-section has a shape factor of 1.09 and reaches 98% of its plastic moment at 1.1 times the curvature at first yield. The dashed lines are the rigid-plastic moments, computed from the equal-area axis rather than read off the curves, and no curve reaches its own. Materials

The section that yields from the outside in

A rectangle has half again as much moment in reserve past first yield as its elastic capacity suggests, and an I-section has a seventh. Read as a ranking that gets it backwards — the reserve is bought with curvature, and the rectangle pays four times as much of it.

A I-section at 80% of its plastic moment. The same I-section drawn three ways: the shape, the strain across its depth, and the stress that strain produces in mild steel. The strain diagram is a straight line, because plane sections stay plane whatever the material is doing. The stress diagram is not: 0% of the area has yielded, working inward from both faces, and the neutral axis sits at 70.9 mm against a centroid at 100.0 mm. The compression resultant is 322.5 kN and the tension resultant 322.5 kN, on a lever arm of 180.1 mm, which multiplies back to the 58.1 kNm the section is carrying. A rolled residual stress pattern of ±30% of yield is locked in before any load arrives. Materials

The stress that was there before the load

A rolled steel section leaves the mill carrying eighty N/mm² of stress with nothing applied to it, in a pattern that sums to no force and no moment. It is invisible to every calculation and it is the knee in every column curve.

Two ways to fail, and the curve between them. The exact plastic interaction between axial force and moment for two sections of identical area, both normalised by their own squash load and their own plastic moment. The rectangle stands 25.0% of its plastic moment outside the straight line at an axial ratio of 0.50; The I-section stands 6.0% of its plastic moment outside the straight line at an axial ratio of 0.12. Every section here is symmetric about its centroid, so the equal-area axis and the centroid coincide and it makes no difference which the moments are taken about. The straight line is the rule that says the two capacities share out in proportion, and everything between it and a curve is capacity that rule gives away. Materials

Two ways to fail, and the curve between them

A column carrying both compression and bending has two capacities and a rule for sharing them out. The rule is a straight line, the truth is a curve, and for a rectangle the straight line gives away a quarter of the plastic moment at half the squash load.

What is left when the load comes off. Mild steel taken to a strain of 0.60% and then unloaded to zero stress, at which point the strain has not returned to zero: 0.469% of it is permanent. Materials

What is left when the load comes off

Unload a section that has yielded and it does not return to nothing. It returns to a self-equilibrating stress field it did not have before, a permanent set, and an elastic range wider than the one it started with.

Three times the stress, and it does not matter how big the hole is. The hoop stress around a circular hole in a wide plate pulled at 100 N/mm², from Kirsch's exact solution. At the sides of the hole it is 3.0 times the applied stress — 300 N/mm² — and the factor is the same for a hole of any radius, because the radius cancels. At the top and bottom of the hole it is -1.0 times the applied stress, which is compression in a plate that nothing is pushing. The disturbance dies quickly: the stress is within 5% of the applied value by 3.5 hole radii, which is Saint-Venant's principle with a number on it. Materials

The hole that multiplies the stress by three

The stress at the side of a hole is three times the applied stress whatever the hole's size, and at the top and bottom of the same hole it is minus one times it — compression in a plate that nothing is pushing.

Why the curve sags, and why the two axes are not the same column. The same column curve with the sag computed rather than drawn. A hot-rolled section carries a residual compression of 30% of yield at its flange tips before anything is applied, so the tips yield first and what is left resisting a change of shape is the elastic core. About the major axis the stiffness follows the core's width; about the minor axis it follows its cube. The worst loss is 27% at λ = 74 about the minor axis against 23% about the major, and the whole effect lives between λ = 75 and λ = 89 — outside that band nothing has yielded, or everything has. No imperfection appears anywhere in this figure. Stability

The column that had yielded before it was loaded

A real column sits below both of the two straight answers over the whole middle of the slenderness range, and the usual explanation — that it was not straight — is only half of it. The other half is that the flange tips had already yielded when it left the rolling mill.

A section modulus for each face, and only the smaller one is a strength. Four profiles of equal area with the second moment divided by BOTH distances to an extreme fibre rather than by the larger of them. A symmetric section has one section modulus and an asymmetric one has two, differing here by as much as 1.00 to one — so the same member has two bending strengths, and which of them applies is decided by the sign of the moment rather than by anything about the section. The bar is the smaller of the two, which is the one that governs when the moment can go either way. Sections and stress

Two strengths, depending which way up

A symmetric section has one section modulus. A tee has two, differing by a factor of three, so the same member has two bending strengths and which applies is decided by the sign of the moment. Turn it over and it is a different beam.

Four inequalities, and the wedge between them. The Magnel diagram: every limit on a prestressed section, plotted as a bound on 1/P against the eccentricity. Two of the four come from transfer, when the force is largest and the only moment is the beam's own weight, and two from service, when 20% of the force has been lost and the moment is 640 kNm. Each is linear in 1/P, which is the substitution that makes the problem a picture rather than a search. The shaded region is every force-and-eccentricity pair the section will accept: it is a wedge opening to the right, so the cheapest prestress is always at the largest eccentricity the cover allows — 1029 kN at e = 400 mm here. The section's kern is 241 mm, and every useful answer is outside it. Sections and stress

Four inequalities and a wedge

A prestressed section has to satisfy two stress limits when the force is largest and the load smallest, and two more when the force has relaxed and the load has arrived. Each is linear in one over the force — which turns a search for a prestress into a region on a page, and turns an impossible section into an empty one.

What is left after the first fibre yields, which is a property of shape. The shape factor — plastic modulus over elastic — for six sections, computed by finding each one's equal-area axis and summing ±f_y over it. The numbers contain no dimension, no stress and no material: a rectangle is exactly 3/2 whatever its size, a diamond exactly 2, a circle 16/3π. The spread is the argument. An I-section keeps only 13 per cent in reserve past first yield, because nearly all its material is already at the extreme fibre and there is nothing further in to recruit; a diamond keeps 100 per cent, because most of its material is near the middle and doing very little elastically. So the section shapes that are best at elastic bending are the ones with the least left afterwards, which is exactly backwards from the way the reserve is usually described. Sections and stress

What is left after the first fibre yields

The elastic section modulus stops at the moment the outermost fibre reaches yield. Nothing else in the section has, so it goes on taking load — and how much more it takes turns out to be a property of the shape alone, with no dimension, no stress and no material anywhere in the answer.

The library, page 2 of 7 — where fibre-stress sits