Which failure arrives first — page 19
The trace that adds up every storey
A column's buckling load can be bounded from below by the traces of its flexibility, with no shape guessed. A sway frame has a flexibility too — one number per pair of floors — and its traces bound the frame's critical load factor from below and from above, closing in as more are taken: on a six-storey frame whose factor is 14.96, the first four give 14.07 to 16.39. But the first trace is Dunkerley's sum over the storeys, counting each as though its sway mode were the frame's, and it bounds a well-balanced frame worst of all: one over the number of storeys when every storey is alike, which is exactly when Eurocode 3's storey-by-storey estimate is exact.
The hanger that cannot be made soft enough
A network arch's crossed hangers swing through nearly all their force as traffic passes, because they are the web of a truss. Make them softer — a spring at each anchorage — and the tie ought to take back some of the shear and the hangers' ranges ought to fall. They hardly do. A tenth of the stiffness takes 6 per cent off the worst range and adds a third to the tie's bending; a fiftieth takes 18 per cent off and multiplies the tie's bending by 3.7. The range belongs to the truss and leaves only when the truss does, which vertical hangers show at 194 kN against 678 and eleven times the bending. So the hanger is sized for its range, eight times the area its strength needs, and the stiffness that comes with it costs the range nothing.
The column that shortens on every cycle
A column hinge bent back and forth by an earthquake carries its share of the building's weight the whole time. In elastic–perfectly plastic steel an I-section at three tenths of its squash load, cycled to three times its first-yield curvature each way, comes back from every cycle shorter by eight yield strains, and goes on doing so: it never settles. The flange that yields in compression shortens, and the other flange, carrying its part of the column's load, never reaches yield in tension to pull it back. A rectangle of the same area shortens a fifth as fast, and the overturning that swings the column's load up and down hardly matters. The weight and the curvature make the ratchet between them.
The braces that have to hold each other
One brace at mid-height must have a stiffness of twice the column's load over the length it halves. Spread the same column over four braces and each one must be stiffer, not softer: 3.62 times the load over its segment, rising towards four with every brace added, because the shape the braces have to stop is a zigzag in which every brace point is pushed by both its neighbours. Braces that tie the column to itself instead of to the ground need one, however many there are. A row with surplus stiffness can carry one brace at two thirds of the ideal, but not one that is missing, and the force each brace has to resist grows with the count.
The shear whole spans cannot find
A continuous beam is designed by loading its spans in patterns, whole spans at a time, and for the bending moment that is very nearly exact: the moment's influence line keeps one sign over each span, so a span is either worth loading or not. The shear's influence line changes sign at the section itself, inside the span, and no pattern of whole spans can load one side of a section and not the other. At the middle of the inner span of three equal spans the imposed shear is 0.198 qL; whole spans find 0.083 qL, and the straight line to qL/8 that is safe on a simple span finds 0.125.
The notch that costs more than its depth
Cut a timber beam's underside away at the support, so that half its depth sits on the bearing, and a stress check on what is left says the end has lost half its shear strength. The beam says otherwise. A crack starts at the notch's corner and runs along the grain, and whether it runs is a question of energy, not stress — so the answer has a size in it. A 400 mm glulam beam notched to half its depth keeps a quarter of its shear resistance, an 800 mm one keeps 18 per cent, and the deeper the beam the less a notch leaves. Sloping the notch buys much of it back, and moving the corner away from the support costs it again.
The deck the stays squeeze
Every stay of a cable-stayed bridge pulls the deck towards its tower, and the deck carries all those pulls as a compression that is largest at the tower — 95 MN in a 1,000 m span under 150 kN/m. The stays hold it up and hold it straight, as springs under a strut. The compression grows with the square of the span and the springs soften with it, so the factor on its own weight at which the deck would buckle falls as the span to the power one and a half: 41 at 300 m, 6.9 at 1,000 m, 2.3 at 2,000 m. A deck four times stiffer only doubles it, and the long stays' sag, which softens them for traffic, hardly enters.
The visits that come to every floor at once
A floor's characteristic imposed load is set mostly by its worst visit — a party, a move, a crowd — and visits to different floors almost never coincide, which is why a column carrying twenty office floors needs only about a quarter of their summed loads. Let some of the visits be made by the whole building at once and nothing changes on any one floor; one floor cannot tell. The column can. A tenth of the visits shared takes the twenty-floor factor from 0.26 to 0.51, a quarter to 0.68, and a third uses up the whole of the storey rule's reduction. The rule fails in exactly the buildings whose use synchronises the crowd, and it fails most where the load mostly visits.
The section that yielding cannot reach
A truss that loses a member in an accident is allowed to yield while it finds another way to stand, so a counter-braced truss sized by the lower-bound theorem ought to need far less steel than one sized elastically. It needs 1,296.7 units against 1,304 — seven of the 104 that robustness costs. One diagonal gone, the damaged panel is determinate at its own section, and no redistribution can change a force a cut decides; yielding can reach only the verticals. What does move the price is a counter that buckles: good for half its tension in compression, it adds 120 units, more than robustness did.
The spring under the nut
Retightening a column base after every storm makes its bolts ratchet, because a storm can only live with 128 kN of preload and the spanner keeps putting back 150. A stack of disc springs under each nut changes what the storm can live with. Soft enough, the bolts never reach their yield: the compression side keeps its preload, the bed's resultant moves out to the plate's edge, and the moment rides on lever arm rather than on bolt force. A stack as stiff as the bolt itself keeps 150 kN through every storm. Much softer, and the storm the bolts no longer feel lands on the grout.
The floor that is level on one date
Each floor of a tall concrete building is set high by the amount its columns are predicted to drop against the core, so that it arrives level. Counted in time, the drop does not peak at mid-height and stop at the roof: the worst floor of a forty-storey building is level 31, the roof moves 24 mm, and half the movement is still to come when the floors are fitted out. Set high by all of the prediction, a floor is level on one date thirty years away and 16 mm high at handover. With the creep known to ±30 per cent, setting it high by about four fifths of the prediction makes the worst floor's error 11 mm instead of 16. And none of it changes what the partitions see.
The clamp the pair holds longer
A preloaded bolt clamps an end plate to a column flange, and the joint stays closed until the tension relieves the clamp. The joint diagram says that happens at the preload over one minus the bolt's share — 122 kN for a 110 kN preload — but prying adds to the tension at the bolt line and the clamp lets go at 88. A component model checks each flange as a stub on a rigid base and lets the joint go when its weaker stub does, at 81 kN. The real pair, its tips leaning on a column flange that gives way, pries less than the end plate alone would, and holds its clamp nine per cent longer — fifteen when its lever arms are two to one.
The notch that trades stress for strain
A notch with an elastic factor of three triples the stress at its root only while the root stays elastic, which in a mild steel is up to a nominal stress of about 84 N/mm². Past that the root's stress and strain part company: at a nominal 200 the root carries 293 N/mm², not 600, and strains 0.61 per cent, twice what the elastic factor implies. Neuber's rule and Glinka's bracket the truth a factor apart, and in the low-cycle range that factor is a factor of two in life. The trade has two gifts in it: one overload leaves the root in compression, and a mean stress mostly yields itself away.
The beam the haulier holds
A pretensioned beam leaves the yard on a trailer, carried on a turntable and a bogie the haulier places, and bounced on them at road speed. The bounce works both ways: a wheel rising adds to the beam's weight over its overhangs, and a wheel falling away takes weight off — and with it the sag that was relieving the beam's top fibre between its supports. On the yard's own bearers a bounce of 30 per cent takes as much from that fibre as a stack placed 100 mm out of line. A rear overhang of 2.5 m takes five times as much. With the yard's schedule, a trailer may hold this beam only within half a metre and three quarters of a metre of its ends.
The braces that pull only one way
A brace made of a single tie, or a cross-frame whose diagonals can only pull, resists a girder twisting one way and not the other. A buckling girder has no preference between the two directions, so it takes the one its braces leave free. Three such braces all facing the same way leave a 24 m girder exactly as weak as if they were not there. Facing alternately, they reach 3,087 kN·m at the stiffness that takes two-way braces to 5,627, and no stiffness takes them past 4,063. Opposing the outer pair does not help; one one-way brace anywhere in the row is enough to cap it. Every brace has to resist both ways, and made of ties that costs twice the steel.
The arm that is reset by hand
An outrigger connected to a concrete building at topping out collects the core's and the columns' differential creep for fifty years, 3.48 MN in each arm against a design wind of 5.80. A damper lets the creep through and stops the wind, but it is a machine. The older answer is a joint closed with shims and opened every few years to take the creep out. Three visits, at one, three and ten years, hold the arm below 1.40 MN, and spaced like the creep they do it with roughly equal thicknesses of shim each time. Evenly spaced, the same three visits hold 2.48. And a visit that is missed costs exactly the creep it was there to remove.
The forging that cushions the blow
A forge hammer's foundation is usually designed for a blow treated as a fixed impulse: the tup's momentum, multiplied by a factor for its rebound. The blow is not fixed. Between the tup and the anvil lies a hot forging, a plastic body that flows under the tup, stretches the blow to 48 milliseconds and absorbs nearly all of its 49 kJ, so that the anvil's pad feels 0.46 MN. As the part cools it flows less, the blow shortens, the tup rebounds, and the pad force climbs to 5.86 MN when the dies meet with nothing between them. The foundation is designed by the blow that does no work.
The joint poured twice over the pier
A continuity joint over a pier can be cast in two stages — the diaphragm and the beams' bottom connection first, the slab weeks later — in the hope that the early pour catches the beams' creep and the late one leaves the slab's shrinkage little to do. It does neither. From the slab's day on the composite section holds exactly what a single pour on that day would have held, and the first stage adds only its own small account, of either sign. It trims a year-old slab's hog by a fifth, and it asks a joint with half the cracking moment to carry the beams through the months between.
The splice that bends as one section
A plate spliced with two unequal covers shares its load by lever arm about the line the load is held on, and the thinner cover carries more. A beam's flange splice looks like the same joint, and the rule that worked for the plate puts the thin inner covers at the edge of yield. They are working at half that. A beam's halves are not held on any line; they turn, and every splice plate across the gap turns with them, so the plates bend as one section and share the beam's moment by their distances from its neutral axis. The outer cover works hardest, the inner covers less, and the web plates less than the hand design hands them.
The column under the escape corridor
A column's imposed-load reduction is allowed by the number of floors it carries, on the reasoning that floors are not crowded at the same moment. A column whose tributary area includes escape corridor carries a part of every floor that is crowded at exactly the same moment, every time the building is evacuated. Its reduction follows how much corridor its area holds, not how many floors it carries — a tenth costs little, two-fifths uses up the whole of the storey rule's allowance, and a stair-core column needs almost none. Against the nominal loads a designer writes down, the margin that saves the columns at the corridor's edge has run out by the time the area is mostly corridor.
The footing a prevailing wind leans
A footing rocked by storms that reverse evenly settles into a symmetric bowl and stops. A footing under a frame in a prevailing wind is pushed harder one way than the other, and its ground keeps the difference. It leans — and then it stops leaning, within three storms, at a tilt set by how unequal the storms are and how large the largest has been. Fifty years of storms lean it further only in the years when a storm beats every one before it, and between those years nothing that happens to the footing moves it at all.
The strength three cores revise
A characteristic strength estimated from three specimens and nothing else is heavily penalised, because three results cannot say how scattered a material is. An existing structure is never nothing else. It was built to a specified grade, from a population of concretes whose scatter is known in general, and three cores drilled from it revise that knowledge rather than replace it. Together they give a characteristic strength that three cores alone would need twenty to match. The same arithmetic catches a concrete much weaker than its specification, because cores that disagree with the prior widen it — unless the prior is given so much weight that it no longer listens.
The deck whose frame is its crossbeams
A steel box girder resists distortion as a beam on an elastic foundation, the foundation being its walls' transverse bending. When the top flange is an orthotropic deck, that foundation is almost absent between the crossbeams and concentrated at them, so the box sits on a row of springs, not a bed. Smeared into a bed, the springs give the right answer to within a few per cent as long as they are closer together than the bed's own decay length — and the rule holds for every crossbeam stiffness on one curve. Past that spacing the frames act as separate diaphragms and the warping stress between them doubles.
The prop at the crown of the arch
A shallow arch that turns sideways before it snaps can be braced at its quarter points, which holds the sideways mode and carries almost nothing. A single prop at the crown is cheaper and does something else. The crown does not move in the sideways mode, so the prop cannot stop it; it raises the load at which the arch turns aside only by taking part of the load itself. But behind a prop about three times as stiff as the rib's own first mode, the sideways branch stops falling, and the arch no longer snaps at all — at every rise, by the same prop.