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The load must go somewhere — page 11

Essays 241 to 264 of 450 on this thread, in the same order.
A portal on a stepped base — the two passes added. Bending moments on a single-bay portal with columns of 5 m and 3.5 m under one horizontal beam of 9 m, carrying 10 kN/m down and 60 kN across, with fixed bases. This frame is the two passes added. The corner moments are 5.8 and 99.1 kNm, and the short column's top carries 17.01 times what the tall one does. The diagram is drawn on the tension side of each member. Deflection

Every joint balanced, and the frame still leaning

Moment distribution enforces one equation per joint, and a frame free to translate has one more equation than it has joints. So a table that balances perfectly can describe a structure held up by a prop nobody built — and finding the prop, then removing it, is a second pass whose unknown is a distance rather than a rotation.

The whole line works, and the axis is not a choice. A weld group 200 mm deep carrying 15 kNm about an axis in its own plane, together with 100 kN of vertical shear. The bending force per unit length runs linearly from 1125 N/mm at one extreme to the same the other way at the other, through zero at the group's own centroid — and the centroid is where the neutral axis is because a weld carries compression across its throat as readily as tension. The 250 N/mm of shear runs along the weld and is uniform over the whole 400 mm, so the two components are perpendicular to one another and are combined on the throat rather than added as vectors in the plane. Connections

The eccentricity at right angles to the drawing

A bracket's load stands off the plane of its welds as well as being offset within it, and the second eccentricity produces a completely different object — bending about an axis through the group rather than torsion about a point in it. The weld line has no compression zone to argue about, so its neutral axis is its own centroid, and the whole length works.

Three fasteners, three completely different clocks. What each of three shear fasteners carries against how far the joint has moved. A 400 kN fillet weld is linear to 0.4 mm and then gone — it is stiff and it is not ductile. A 380 kN bolt in a hole 2 mm larger than itself carries nothing until the hole closes and then rises over several millimetres of hole elongation. A 250 kN preloaded bolt is at its slip resistance in under a tenth of a millimetre and holds it until it slips. Two of these in one joint are at the same displacement, so the one that gets there first carries the load — and the weld gets there 23 times sooner than the bearing bolt does. Connections

Two fasteners that never arrive together

Every steel code forbids adding a weld's capacity to a bolt's in one shear joint, and states it as a rule rather than deriving it. It is derivable. Two fasteners in parallel are at the same displacement rather than the same force, and a weld has ruptured at four tenths of a millimetre while a bolt in a standard hole has not yet touched the side of it.

Two ways for the same plate to fold. An end plate 200 mm wide with a bolt 45 mm from the web face and 55 mm from the edge, and the two families of yield line it can collapse along. The circle closes round the bolt and is 283 mm of hinge — a circle round the bolt. The straight pattern runs out to the plate's free edges and is 249 mm — hinges to the plate edges. The plate folds along whichever is cheaper, which here is the fan, and the 200 mm that comes out is the length of the equivalent tee stub — a dimension that is nowhere on the plate and is 100 per cent of its width. Connections

How much of the plate is bending

A tee stub is an object nobody builds, and the whole component method rests on replacing a real end plate with one. The length of the substitute is not a dimension of the plate — it is the length of the cheapest fold the plate can collapse along, and two families of fold compete for it on a criterion with no strength in it at all.

Both checks pass, and the contact lets go. A contact pressed together by 1000, with μ = 0.4. Every tangential force the contact can supply lies inside a disc of radius μN = 400.0, because the friction law bounds the length of the force and not its components. The contact is asked for 300.0 one way and 300.0 the other way — 75% and 75% of the radius taken one at a time — and 424.3 together, 106% of it. Each one-direction check passes and the force does not fit: the square those checks describe reaches √2 times further at its corners than the contact can. Equilibrium

Seventy-five per cent each way

A contact asked for friction in two directions at once can supply a force of a certain length pointing any way it likes, so its limit is a disc and not a square. Two checks made one direction at a time, each passing at seventy-five per cent, describe a contact that has already let go.

Nine-tenths of a tightening torque stretches nothing. Where the torque applied to the nut of an M20 grade 10.9 bolt goes, against the coefficient of friction in its thread and under its nut, taken as equal. The bottom band is the thread's lead — the only part of the work that stretches the bolt — the middle band is friction in the thread and the top band is friction under the nut. At μ = 0.14 the lead takes 11% of the torque, the thread 39% and the nut face 50%. At μ = 0.06 the lead's share is 22% and at 0.24 it is 6%, so a coefficient nobody measured decides how much of a specified torque arrives in the bolt as preload. Connections

The torque that goes into the thread

A preload specified as a torque is a preload specified through two coefficients of friction that nobody measures. Nine-tenths of the torque on a bolt is spent turning against its own thread and the face of its nut, so a change in the grease moves the clamping force by half — and the one method that escapes it does so by yielding the bolt on purpose.

The compression is under the flange, not at the edge of the plate. A 500 × 400 mm base plate, 20 mm thick, under a 260 mm column carrying 300 kN and 120 kN·m, with holding-down bolts 60 mm from the tension edge. A plate this thick can deliver bearing only 43 mm past the compressed flange, so the compression sits under that flange, 124 mm from the column's centre, and the lever arm to the bolts is 314 mm: the bolts carry 264 kN and the flange zone 564 kN. The dashed block is the rigid-plate answer, 54 mm deep at the plate's far edge with its resultant 223 mm out, which needs only 128 kN in the bolts. Both satisfy equilibrium; only one is a plate that can carry the pressure where it is drawn. Connections

The compression that stays under the flange

Put a moment on a base plate and a pressure-block calculation pushes the compression out to the plate's edge, where the lever arm to the holding-down bolts is longest. A plate that is not rigid cannot put it there. The compression stays within a few tens of millimetres of the compressed flange, the lever arm shrinks, and the bolts carry twice what the pressure block said.

Each repair reaches the checks its plate touches, and no others. The four checks on a 457 mm beam coped 50 mm deep over 200 mm, carrying a reaction of 300 kN through three bolts, as utilisations, for the end as coped and with three repairs: an 8 mm doubler on the web, a 100 × 10 mm plate along the free edge, and both. As coped the utilisations are flexure 0.46, shear 0.41, tear-out 0.57 and local buckling 0.46. The doubler thickens the web, which is most of what a coped tee is, and lowers all four; the edge plate gives the tee back a flange and lowers only flexure and buckling, leaving shear and tear-out exactly where they were. What governs: as coped, tear-out at 0.57; doubler, tear-out at 0.30; edge stiffener, tear-out at 0.57; both, tear-out at 0.30. Connections

The repair that fixes the wrong check

A coped beam end that fails its checks is usually repaired by welding a plate along the edge the cope left, because the cope removed a flange and the plate puts one back. On ordinary proportions that repair restores the check that was not failing. The check that governs is carried by the web, and only a plate on the web reaches it.

Two separate checks, and the block that is neither. Amplification of the steady displacement at a machine 2.0 m above the base of a 150 tonne block 5.0 m across and 2.0 m deep, against forcing frequency. Checked separately, the block sways at 11.2 Hz with 29 per cent of critical damping and rocks at 15.0 Hz with 13 per cent, and the rocking check's peak is 3.99. Because its mass sits above its base the two are one system, with modes at 9.9 Hz and 20.9 Hz — one below both checks and one above — and the block's own peak is 2.49 at 9.7 Hz. Dynamics

The frequency below both checks

A machine block is checked for sway and for rocking as if they were two oscillators, each with its own spring, its own radiation damping and its own natural frequency. A block whose mass sits above its base is one oscillator with two modes, and neither of them is a sway or a rocking — one sits below both checks, one above both, and the lower one is where the machine resonates.

However stiff the ties, a free line stops short. The first three frequencies of stays 180, 150 and 120 m long joined by cross-ties, against the stiffness of each tie from 1.0 kN/m to 1000 MN/m, with the line free at its ends and, dashed, anchored to the deck at both ends with the same stiffness. With the line free the first frequency rises from 0.73 Hz and levels off at 0.82 Hz, however stiff the ties are made — short of the 1.01 Hz of the 120 m stay, which a free line cannot pass. Anchored, the first frequency reaches 1.09 Hz. At the 6.0 MN/m marked, the free line gives 0.82 Hz and the anchored line 1.09 Hz. Dynamics

The line of ties that stops short

Cross-ties are the one intervention on a stay cable that changes its frequencies rather than damping them, and the usual account says they lift the stays out of the range that excites them. A line of ties that is not anchored to anything cannot lift the first frequency above the shortest stay's own, however stiff the ties are made. What lifts it is carrying the line to the deck.

One collision, four contact laws, one impulse. Contact force against time for one collision between 500 t and 300 t closing at 1.94 m/s, under four contact laws sharing one contact constant of 2.8×10^9 N/m^1.5. The elastic linear spring peaks at 19.7 MN and lasts 58 ms; the Hertz law peaks at 22.0 MN over 61 ms. Set to a restitution of 0.65, the spring and dashpot peaks at 16.8 MN and ends pulling at 3.5 MN, a tension two faces in contact cannot carry, while the damped Hertz law peaks at 20.1 MN and returns a restitution of 0.77 instead. The areas under the curves are the impulses: 600 kN·s for the spring and dashpot, which is what momentum requires at 0.65, 646 for the damped Hertz law, and 727 for both elastic laws. Dynamics

The force that belongs to the model

When two buildings meet, momentum decides what each of them feels, and no contact law can change it. What the contact law decides is the force, and the force it reports is the contact stiffness somebody assumed, raised to a power. Four laws and a hundredfold change of stiffness move the buildings by a few per cent and the force by a factor of eight.

The rates a seated crowd makes worse. The stand's steady rms acceleration under 40 people jumping, against the rate they jump at, for a stand of 30 t modal mass at 6 Hz with 2 per cent damping, empty and with 15 t of spectators sitting on it. Empty, the worst rate is 3.00 Hz, where the second harmonic of the jump lands on the stand's own frequency, and the stand reaches 2.54 m/s², 25.9 per cent of gravity. Occupied, the worst anywhere from 1.5 to 3.5 Hz is 0.49 m/s² at 3.50 Hz. But from 1.64 to 2.32 Hz, shaded, the occupied stand responds more than the empty one — 1.6 times as much at 2.00 Hz. Dynamics

The crowd that is also the structure

A crowd jumping to music loads a grandstand with harmonics several times those of walking, and nothing about their size is measured: they follow from a pulse that has to average one body weight. But the people who jump arrive with the people who sit, and the seated crowd is mass, stiffness and damping bolted to the stand. It lowers the worst case by a factor of five and makes the most common jumping rates worse.

The frequencies at which a moving deck makes a stay grow. Stability of the first mode of a 120 m stay at 3,500 kN inclined at 25°, whose own frequency is 1.01 Hz, when the deck at its anchorage moves at a frequency Ω against the stay's ω, plotted against the swing in tension the movement produces. Inside each shaded region a small disturbance grows. Each region's tip is at a swing of four times the damping ratio — 0.40%, 2.0% and 4.0% for damping of 0.10%, 0.50% and 1.0% — and it widens as the swing grows, to a deck between 1.970 and 2.030 times the stay's frequency at a 6.0% swing with 0.10% damping. With no damping, dashed, the region reaches down to no swing at all. A deck moving ±5, ±10 and ±20 mm vertically swings the tension by 0.70%, 1.4% and 2.8%. At ±10 mm and exactly twice the stay's frequency, marked, the stay grows with damping of 0.10% and settles with 0.50% and 1.0%. Dynamics

The stay shaken along its own length

A deck that moves at a stay's anchorage pushes nothing across the stay. It stretches the stay along its own line and lets it go again, so the tension swings, and at twice the stay's frequency that swing drives the stay with no sideways force at all. Whether the swing grows is one comparison — a quarter of the tension swing against the damping ratio — and it is a comparison the capped damper wins.

A link that keeps two buildings apart has made them one. The largest closing movement between a 500 t building with a 0.8 s period and a 300 t building with a 1.2 s period, 50 mm apart, under one 1.0 s sine pulse of 0.50 g, and each building's largest displacement, against the size of a viscous damper joining them across the gap, from 0.01 MN·s/m to 541.3 MN·s/m. With no link they close by 515 mm, and the stiffer building moves 220 mm and the softer 419 mm. The link that takes the most energy out, 0.64 MN·s/m, still lets them close by 214 mm. The least that keeps the 50 mm gap is 4.8 MN·s/m, where the stiffer building moves 269 mm and the softer 280 mm. At the largest link the two move together, 281 mm and 281 mm. Dynamics

The damper that ends up as a joint

A damper across the gap between two buildings acts on exactly the motion the gap is sized for, and it can be sized for two different things. The size that takes the most energy out of the pair still lets the buildings collide. The size that keeps them apart has nearly stopped moving: it has joined them into one building, and the stiffer of the two pays for it in drift.

A filler sets the force, until it runs out of thickness. Contact force against the movement since first touch for one collision between 500 t and 300 t on a 40 mm filler crushing at 4 MPa over 5 m², 60 per cent of it crushable, at closing speeds of 1.00, 1.94 and 2.85 m/s. The filler loads elastically, then crushes at 20.0 MN for as long as it has thickness to give. At 1.00 m/s it crushes 4 mm and the force never passes 20.0 MN; at 1.94 m/s it crushes 17 mm and the force never passes 20.0 MN; at 2.85 m/s it crushes all 24 mm it can and the faces meet through it, peaking at 23.7 MN. Dashed, the bare contact at 2.85 m/s peaks at 35.0 MN. Dynamics

The force a filler can promise

A crushable filler in the gap between two buildings replaces a contact stiffness nobody knows with a crush strength somebody chose, and the force of a collision becomes that strength — for as long as the filler has thickness left to crush. Energy decides how much thickness that has to be, and in a gap sized for buildings that were never meant to meet it is not much.

Set into the ground, the block is quieter only while its sides radiate. Displacement at the top per kilonewton of machine force for a 150 tonne block 3.2 m across and 3.2 m deep, on a logarithmic scale: on the surface, dashed, and with 1.60 m of it set into the ground, first with the side soil radiating as the side-layer model gives it and then with no radiation from the sides at all, dashed. On the surface it peaks at 191.8 µm per kN at 5.5 Hz. Embedded and radiating, it peaks at 11.0 µm per kN at 8.2 Hz. With the same embedment and silent sides the resonance moves up to 8.4 Hz and peaks at 168.7 µm per kN, because the lower mode's damping falls from 3.2 per cent to 1.6 per cent. At 5.5 Hz the three give 191.1, 8.0 and 9.5 µm per kN. Dynamics

The damping that comes through the sides

A machine block set into the ground is held at its sides as well as its base, and the side soil does two things at once. It lifts the height at which the ground's resistance acts toward the block's centre of mass, which weakens the coupling between sway and rocking without ever removing it. And it radiates, which is what actually flattens the resonance — so the quiet an embedded block promises rests on the stiffness of backfill nobody measured.

A plate welded to a loaded beam carries only the load that comes after it. The bending stress across the depth of a 457 mm beam coped 200 mm long and 50 mm deep, carrying a reaction of 300 kN, at the end of the cope, repaired with a doubler 8 mm thick on the web. With 60 per cent of the reaction already on the beam when the plate is welded, the original steel carries that share on its coped section and the rest on the repaired one. At the web's free edge it reaches 137 N/mm², against 164 as coped and 97 if the plate had been there from the start. The plate carries only the later load, 39 N/mm² at its outer edge. The repair has removed 40 per cent of the stress it would have removed on an unloaded beam. Connections

The plate that arrives after the load

A repair plate welded to a beam already in use carries only the load that arrives after its weld has cooled. The elastic checks remember that order — a doubler welded under 60 per cent of the reaction removes 40 per cent of the stress it would remove from an unloaded beam — while tear-out, a plastic mechanism, gets the whole of the repair. Propping the beam is what hands the plate the load already there.

Four forces pair off, and the line joining the pairs carries both resultants. A beam 8 m long held by the vertical link at the left end, the strut at 6 m, the horizontal link at the right end, under a load of 10 kN at 3 m inclined at −60.0°. Pairing the load with line A: the two cross at P, (0.00, 5.20) m, and lines B and C cross at Q, (6.00, 0.00). The resultant of the first pair passes through P and that of the second through Q, and since they balance each other both lie on PQ, dashed. The force polygon on the right is the load, then A, B and C, closing where it began, with PQ's direction as the diagonal that splits it into two triangles. The forces are A 4.33 kN along its line, B 6.12 kN along its line, C 0.67 kN against its line, as the three equations of equilibrium give them. Equilibrium

The line that pairs four forces

Three forces in equilibrium meet at a point; four need not. But they pair off. The resultant of two passes through the point where their lines cross, the resultant of the other two through theirs, and the two resultants must share the line joining those points. Culmann's line turns a four-force body into two triangles — and the method of sections into a drawing.

The pole, the strings, and the resultant of any number of forces. Five downward loads on a span of 10 m — 30 kN at 1.5 m, 20 kN at 3.5 m, 45 kN at 5.0 m, 25 kN at 7.0 m, 35 kN at 8.5 m — adding to 155.0 kN. On the right, the loads laid end to end down one line, with a pole 60.0 kN to the left of it and a ray drawn to every division between them. On the left, the funicular polygon: each segment parallel to the ray of the loads it has passed, so the shape is the one a string carrying these loads would hang in. The first and last strings are extended until they cross, at 5.24 m, and that crossing is where the 155.0 kN resultant acts — the same station the moment sum Σ P x / Σ P gives, 5.24 m, reached with no pole in it at all. Equilibrium

The pole decides the drawing, not the answer

Five forces will not pair off the way four do. They need a point that is nowhere on the structure — chosen freely, by whoever is holding the pencil — and the string of lines it generates. Every choice draws a different polygon and finds the same resultant, and the shape it draws turns out to be the beam's bending moment diagram.

Three moment diagrams for one pair of beams. Two 15 m spans carrying 12.0 kN/m, drawn sagging downward. As built they are simple spans: 337.5 kN·m at each midspan and nothing over the middle support. Built monolithic they would carry 337.5 kN·m of hogging over the support and 168.8 at midspan. Loaded at 28 days and made continuous at 60, creep takes them 46 per cent of the way from the first to the second: 155.2 kN·m over the support and 259.9 at midspan, after twenty years in which nothing about the loading changed. The support had no moment on the day it was cast and no drawing of the finished structure shows why it has one now. Materials

The support that had no moment when it was cast

Two beams are set on their bearings, carry their own weight for a month, and are then stitched together over the middle support. Nothing about the loading changes afterwards. Twenty years later the stitch is carrying 155 kilonewton-metres, because the concrete went on creeping and the joint would not let it — and how much arrives is decided by a crane schedule.

The column under the first interior support is given a quarter more. Two equal spans of 8.0 m carrying 5.0 kN/m, continuous over three supports. The tributary rule gives each interior support one span's worth of load, 40.0 kN, and each end support half of that. The continuous beam gives 15.0 kN, 50.0 kN, 15.0 kN — ratios of 0.75, 1.25, 0.75 to what the areas say. The reactions still add to the whole load, because they must; what has moved is which support gets it. The end supports are relieved because the span next to them hogs over the first interior support, lifting their end of it. Equilibrium

The column given more than its rectangle

The tributary rule draws a rectangle round each column and hands it whatever stands inside. A floor is continuous over its columns, and a continuous beam does not give each support the load above it — the first interior one takes a quarter more and the end ones a quarter less. On a grid the two directions multiply, and two columns on the same floor differ by a factor of nearly three.

One bracket, three neutral axes, three sets of bolt forces. A bracket 300.0 mm deep with three rows of two bolts at 75.0 mm pitch, carrying 15.0 kN·m about an axis in the plane of the bolts. Taking the axis at the group's centroid puts the outer rows at 50.0 kN of tension and 50.0 of compression, with the middle row idle. Taking it at the plate's compression edge puts every row in tension — 7.1, 14.3, 21.4 kN from the bottom up — with the top row at 21.4. Solving for it instead, with the plate bearing over 200.0 mm of width and the bolts as areas, puts it 40.2 mm above the edge and the top row at 24.6 kN. All three make the applied moment exactly. The top row differs between them by a factor of 2.33. Connections

The bolt group has no neutral axis

A bolt group carrying a moment about an axis in its own plane has some bolts in tension and something in compression somewhere else. Where that somewhere else is decides the answer, nothing in the group decides it, and the two defensible choices give the worst bolt 50 kilonewtons and 21.

Two collapses for the same plate, and only one of them fits. The same three bolt rows at 90 mm pitch, folding two ways. On the left each row folds on its own pattern — 249 mm of hinge line round each bolt — and the patterns overlap, because 249 mm of fold cannot fit in a 90 mm pitch. On the right the plate does what it can actually do: the hinges run straight from one row to the next, and the whole group folds on 429 mm rather than 746. The arithmetic follows the drawing — 377 kN for the group against 657 for the rows added up. Connections

The rows have to share one fold

Each bolt row of an end plate is checked on its own, and the answers are added up. Two rows ninety millimetres apart cannot each fold the plate on a pattern two hundred and fifty millimetres long, because there is only one plate — so the group folds on one shorter pattern, and the sum was never available.

The bolt force is the larger of two lines. What an M20 bolt in a 25 mm tee flange actually carries, against the tension applied to the flange. Preloaded to 171 kN it starts there and climbs at Φ = 0.185 — the bolt's own stiffness over the bolt's plus the clamped plates', 857 against 3781 kN/mm — so 18 per cent of every kilonewton applied reaches it and the rest is unloading the contact. At 138 kN the contact runs out and the line joins the one an ordinary bolt has followed from the start, climbing at 2.12. The two lines meet, so the strength is the same either way; what differs is the slope, by a factor of 11.5. The flange's own mechanism is at 172 kN, comfortably past the crossing. Connections

The bolt that was already stretched

Prying is a lever that needs the flange to lift before it can act, and a preloaded bolt does not let it. The bolt carries a fifth of every kilonewton applied until the plates part, and everything after that is the ordinary calculation — which is why preload changes the fatigue answer by a factor of a thousand and the strength answer by nothing at all.

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