Structural Engineering & Statics
where the load goes
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Geometry beats material — page 7

Essays 145 to 154 of 154 on this thread, in the same order.
Steel has a third direction and it is not as good. Through-thickness strain demand against weld size, on a 30 mm plate, with the ductility the plate can supply in each of its three directions drawn across it. Rolling stretches the plate's inclusions into flat stringers, so a bar cut along the rolling direction, one cut across it and one cut THROUGH it are three different specimens of one steel — 60, 45 and 15 per cent reduction of area, which converts exactly to a true fracture strain of ln(1/(1 − Z)): 0.916, 0.598 and 0.163. A factor of four in the reported percentage is 5.6 in the strain the material can take. The demand goes as the deposited area over the square of the thickness, so doubling the weld size quadruples it: the 12 mm throat drawn asks for 5.4 per cent, which an ordinary plate supplies and a plate with a bad inclusion cluster does not. Connections

The direction a plate was never tested in

A rolled plate is not one material. Rolling stretches its inclusions into flat stringers lying in the plane, so a bar cut along it, one cut across it and one cut through it are three different specimens of one steel — and every mill certificate reports the first.

 A weld is a force, and it is applied where the weld is. The bow a welded girder leaves the shop with, against how far its welds sit from the section's centroid. A weld cannot contract while the plate holds it, so it yields in tension and what is left when everything is cold is a locked-in force at about the yield stress: 312 kN for the 1.2 kJ/mm of heat drawn, over a shrinkage zone of 439 mm². Applied 210 mm off the centroid that is a moment, and a moment applied along a member is a curvature: the 12 m girder comes out bowed 12.5 mm, which is L/962 against a fabrication tolerance of L/1000. It also comes out 1.2 mm shorter. Welding symmetrically about the centroid puts the resultant on the neutral axis and the bow becomes 0.00 mm — the same heat, the same force, and no moment at all. Connections

The shape that came out of the shop

A weld cools by seven hundred degrees while the plate holds it, so it yields in tension and stays that way. What is left is a locked-in force of three hundred kilonewtons applied where the weld is, and if that is not on the centroid the member leaves the shop bent.

 A skew deck spans square, and the corner knows it. Plan of a 30-degree skew slab, 12 m along the road by 10 m wide, with the reaction per unit length of abutment drawn as a bar at each support point. The load takes the shortest route between the abutments, which is the square span of 10.4 m rather than the 12 m of carriageway — so the reaction runs to the two OBTUSE corners, where the abutments are closest, and drains away from the acute ones. Peak 2.15 times the average, least 0.16. Nothing about the loading is uneven; the geometry is. Internal forces

The deck that spans square

A slab bridge crossing a road at an angle is loaded uniformly and does not carry uniformly. Load takes the shortest route between the abutments, which is not the direction the carriageway runs, and the reaction piles up in two corners.

 Where a bar may stop, and how far past there it goes anyway. The tension the bottom steel must carry along a 9 m beam, and the resistance of the bars actually present, drawn as a staircase. The demand is the moment diagram divided by the lever arm and then SHIFTED 270 mm toward midspan, because the truss inside the beam delivers its shear diagonally — the two constructions agree to 0.36 per cent, which is the second-order term and nothing else. Each curtailed layer then runs a further 1150 mm to develop, so the outer layer stops at 245 mm rather than the 1665 mm the moment diagram allows. The tail is 1420 mm at each end — 16 per cent of the span — and it is what turns a 20 per cent saving into 2.2. Sections and stress

Where a bar may stop

The moment diagram falls away from midspan, so the steel midspan needs is not needed everywhere, and curtailing it saves real money. Then two things get in the way, and between them they take nine tenths of what the moment diagram promised.

 It is the square of the diagram that destabilises. Four moment diagrams normalised to the same peak, and the buckling factor each one earns. Eliminating the lateral displacement from the coupled buckling equations leaves one functional in the twist, and its destabilising side is ∫M(z)²φ²/EI_z — the SQUARE of the moment, weighted by where the beam wants to twist. A diagram with a peak over a short length has a much smaller weighted square than a flat one of the same maximum, so it buckles at a higher peak: uniform 1.00, uniformly distributed load 1.13, central point load 1.36, cantilever 1.71. The root-mean-square of each diagram, printed beside it, very nearly predicts the order — which is as close to an intuition for C₁ as the subject has. Stability

The shape of the diagram, and not its peak

A beam's lateral-torsional capacity is quoted against uniform moment, which is the one case a beam carrying a load never has. Change the shape of the moment diagram without changing its peak and the buckling moment moves by a factor of nearly three.

 The best design is where two failures arrive together. A fixed area of steel rolled into tubes of every proportion, with the three things that can end each one. Euler's load goes as r² because I = A r²/2; the local buckling stress goes as 1/r² because the wall thins as the tube grows; squashing does not care. The capacity is the lowest of the three, so it has a maximum — and the maximum is exactly where the two buckling curves cross, at r/t = 129 and 2364 kN, which the closed form r*, the fourth root of αAL² over π³β√3, reproduces to 0.52 per cent. That is the general result and it is not about tubes: the optimum of a minimum of a rising and a falling curve is always their intersection, so optimising a design against two failure modes puts both of them at the design point — which is the one configuration imperfections hurt most. Stability

The best design is the most sensitive one

Take a fixed area of steel and roll it into a tube. Euler's load rises with the radius and local buckling falls with it, so the capacity has a maximum — and the maximum is exactly where the two failure modes arrive together, which is the one configuration imperfections hurt most.

 The confinement that slenderness switches off. The capacity of a concrete-filled tube against slenderness, divided by the plain sum of its two materials. Below about λ̄ = 0.5 the concrete is confined and the section is worth more than its parts — up to 29 per cent for a stub. Above it the bonus is gone, because confinement needs the concrete to dilate, dilation needs strain, and a slender column buckles before it gets there. The column drawn is at λ̄ = 0.42 and has 0.3 per cent of a bonus, which is to say none. What does not switch off is the other half: at d/t = 80 an empty tube buckles locally at 286 N/mm², below its own yield of 355, and the filled one reaches 508 because the wall cannot go inward. That is worth more than the confinement ever was, and it applies at every slenderness. Materials

Each one stops the other failing

A concrete cylinder crushes by splitting outward and a thin steel tube fails by rippling inward. Put one inside the other and each material's failure mode requires a movement the other one prevents, which is a much stronger statement than composite action.

 The loop a brace has when it cannot buckle. Force against axial deformation for two braces with the same core area, cycled six times at a storey drift of 2 per cent. An ordinary brace yields at 900 kN in tension and buckles at 482 in compression — 54 per cent of it — and the buckled shape leaves a plastic hinge that does not straighten, so the compression side loses capacity every cycle and is at 12 per cent of its first value by the last. A restrained brace has a casing that carries no axial force at all and only holds the core straight, which decouples axial capacity from flexural stiffness — the coupling that makes a strut weaker than a tie — so it yields at the same force both ways and hardens instead. The energy dissipated is 2.07 times as much over the six cycles, and the casing has to satisfy one inequality: π²EI/L² above the fully hardened core force, 2.56 here, which is a buckling check on a member carrying nothing. Dynamics

The brace that yields both ways

An ordinary diagonal yields in tension at its full strength and buckles in compression at half of it, and the buckle leaves a hinge that does not straighten. Stop it buckling with a sleeve that carries no load at all and the loop becomes symmetric.

 Cross the hangers and the chords stop bending. The same tied arch, the same twelve hangers, the same load on half the span — hung vertically and hung as a network. Vertical hangers make the two chords a Vierendeel frame, which has no truss action at all, so a partial load is carried by bending: 14827 kNm in the tie and 24213 in the arch. Inclined hangers can carry the shear between the chords axially, and the same load gives 5852 and 7484 — factors of 2.5 and 3.2. The thrust is identical in both, because that is decided by the span and the rise and nothing else. Structural form

Cross the hangers and the bending goes

A tied arch with vertical hangers is a Vierendeel frame with a curved top chord — it has no truss action at all, so a load on half the span is carried by bending. Incline the hangers so they cross and the same two chords become a truss.

 Every level added is a longer span, not a shorter one. Steel per square metre of floor against the number of levels in the hierarchy, for a 12 m bay with a deck that can span 3.0 m. A bending level's weight per unit area is 3ρqrL/8σ — it contains the SPAN and not the spacing — so breaking a floor into more levels cannot make the members lighter by making them closer together. It adds one more system, and the last system always spans the whole bay: a second level costs 52 per cent more steel than one, and a third 107 per cent. The structural zone grows with it, 730 mm to 1346 mm. Hierarchy is not an economy, it is a way of reaching, and it is paid for in both currencies at once. Structural form

Every level is a longer span

A floor is a hierarchy — deck to joists to beams to girders — and the reason usually given is that breaking a long span into short ones saves material. A bending level's weight per square metre contains its span and not its spacing, so it does not.

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