Weld group — the series · Structural Engineering & Statics

Throat stress round a fillet weld group. A c shape weld group carrying 100 kN at 150 mm from its centroid. The peak throat stress is 0.88 kN per mm of throat, at (79.5, -100); the worst point at maximum radius from the centroid carries 0.88. Checking by radius is right here, and points at identical radius differ by a factor of 1.

The corner that is not the worst point

Check the point furthest from the centroid. It is the standard rule for a weld group under an eccentric load, it is exactly right for some shapes, and for others it misses the peak by sixteen per cent — or picks one of four points it cannot tell apart whose stresses differ by two thirds.

part 1 · connections

Throat stress round a fillet weld group. A l shape weld group carrying 150 kN at 200 mm from its centroid. The peak throat stress is 2.17 kN per mm of throat, at (139.53, 100); the worst point at maximum radius from the centroid carries 1.99. Checking by radius is wrong here by 9.17%, and points at identical radius differ by a factor of 1.

The radius rule, and where it fails

A weld group under an eccentric load is checked at the point furthest from its centroid, on the reasoning that the stress from the twist grows with the radius. That reasoning ignores the direction the two stresses point in, and for one common shape it misses the peak by nine per cent.

part 2 · connections

The whole line works, and the axis is not a choice. A weld group 200 mm deep carrying 15 kNm about an axis in its own plane, together with 100 kN of vertical shear. The bending force per unit length runs linearly from 1125 N/mm at one extreme to the same the other way at the other, through zero at the group's own centroid — and the centroid is where the neutral axis is because a weld carries compression across its throat as readily as tension. The 250 N/mm of shear runs along the weld and is uniform over the whole 400 mm, so the two components are perpendicular to one another and are combined on the throat rather than added as vectors in the plane.

The eccentricity at right angles to the drawing

A bracket's load stands off the plane of its welds as well as being offset within it, and the second eccentricity produces a completely different object — bending about an axis through the group rather than torsion about a point in it. The weld line has no compression zone to argue about, so its neutral axis is its own centroid, and the whole length works.

part 3 · connections

Three fasteners, three completely different clocks. What each of three shear fasteners carries against how far the joint has moved. A 400 kN fillet weld is linear to 0.4 mm and then gone — it is stiff and it is not ductile. A 380 kN bolt in a hole 2 mm larger than itself carries nothing until the hole closes and then rises over several millimetres of hole elongation. A 250 kN preloaded bolt is at its slip resistance in under a tenth of a millimetre and holds it until it slips. Two of these in one joint are at the same displacement, so the one that gets there first carries the load — and the weld gets there 23 times sooner than the bearing bolt does.

Two fasteners that never arrive together

Every steel code forbids adding a weld's capacity to a bolt's in one shear joint, and states it as a rule rather than deriving it. It is derivable. Two fasteners in parallel are at the same displacement rather than the same force, and a weld has ruptured at four tenths of a millimetre while a bolt in a standard hole has not yet touched the side of it.

part 4 · connections