Ladder

Weld distortion — the ladder

One essay so far against this idea. A ladder is the distinct arguments that stand against one idea, and this one has room to grow.
  1. A weld is a force, and it is applied where the weld is. The bow a welded girder leaves the shop with, against how far its welds sit from the section's centroid. A weld cannot contract while the plate holds it, so it yields in tension and what is left when everything is cold is a locked-in force at about the yield stress: 312 kN for the 1.2 kJ/mm of heat drawn, over a shrinkage zone of 439 mm². Applied 210 mm off the centroid that is a moment, and a moment applied along a member is a curvature: the 12 m girder comes out bowed 12.5 mm, which is L/962 against a fabrication tolerance of L/1000. It also comes out 1.2 mm shorter. Welding symmetrically about the centroid puts the resultant on the neutral axis and the bow becomes 0.00 mm — the same heat, the same force, and no moment at all.

    The shape that came out of the shop

    A weld cools by seven hundred degrees while the plate holds it, so it yields in tension and stays that way. What is left is a locked-in force of three hundred kilonewtons applied where the weld is, and if that is not on the centroid the member leaves the shop bent.

    rung 1 · connections

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