Series

Residual stress — the series

One essay so far on this idea, and more questions about it than one essay answers.
  1. A I-section at 80% of its plastic moment. The same I-section drawn three ways: the shape, the strain across its depth, and the stress that strain produces in mild steel. The strain diagram is a straight line, because plane sections stay plane whatever the material is doing. The stress diagram is not: 0% of the area has yielded, working inward from both faces, and the neutral axis sits at 70.9 mm against a centroid at 100.0 mm. The compression resultant is 322.5 kN and the tension resultant 322.5 kN, on a lever arm of 180.1 mm, which multiplies back to the 58.1 kNm the section is carrying. A rolled residual stress pattern of ±30% of yield is locked in before any load arrives.

    The stress that was there before the load

    A rolled steel section leaves the mill carrying eighty N/mm² of stress with nothing applied to it, in a pattern that sums to no force and no moment. It is invisible to every calculation and it is the knee in every column curve.

    part 1 · materials

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