Series

Gusset — the series

One essay so far on this idea, and more questions about it than one essay answers.
  1. The width nobody drew. A gusset plate with a brace bolted to it over 240 mm, and the width the profession has agreed to pretend is carrying the force. Everything else on this site arrives with a cross-section; a gusset does not, because it is a piece of steel with something attached somewhere in the middle of it and there is no geometry that says how much of it is working. The answer is the Whitmore section: assume the force spreads at 30° from the first fastener and take the width it has reached at the last, b_eff = w + 2L·tan30° = 367 mm. That is 4.08 times the width anything is actually attached to, and the rule comes from a 1952 master's thesis. It has since been checked against finite element work and holds to about ten per cent, which is fortunate, because moving the assumed angle by ten degrees moves the answer by 34%. On this plate the check that governs is not the stress the rule was written for: it is the Whitmore section buckles, at 721 kN against 1564.

    The width nobody drew

    Every other member in this collection arrives with a cross-section. A gusset plate does not — it is a piece of steel with a brace bolted to it somewhere in the middle, and no geometry says how much of it is working. The profession's answer is a thirty-degree spread from a 1952 master's thesis, it invents three quarters of the area being checked, and the check it was written for is not the one that governs.

    part 1 · connections

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