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Gauge length — the series

2 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. The ductility number depends on the ruler. Elongation after fracture against the gauge length it was measured over, in units of √S₀. A tensile specimen extends uniformly until the ultimate load and then localises into a neck, so the total is a strain (16 per cent here) plus a length (7.2 mm), and dividing a length by the gauge length is what makes the curve fall. At the two standard gauges the same steel reports 27.5 per cent over 5.65√S₀ and 21.8 over 11.3√S₀ — a ratio of 1.264, and 42 per cent of the first number is a property of the specimen rather than of the material.

    The ductility that depends on the ruler

    Percentage elongation after fracture is the most quoted ductility measure in the subject and one of the least well defined. A specimen stretches uniformly until the ultimate load and then localises, so the number is a strain plus a length — and dividing a length by the gauge length makes the answer a property of the specimen.

    part 1 · materials
  2. The curve the machine drew and the curve the material was on. The same tensile test twice. Force over the ORIGINAL area against extension over the original length is the engineering curve, which peaks at 431 MPa and 24.6 per cent and then falls. Force over the ACTUAL area against the natural logarithm of the length ratio is the true curve, which passes 538 MPa at the same instant and keeps rising. Nothing softens anywhere on this figure: the descending branch is the original area still being divided by, and the material is hardening the whole way. The two separate at the very first plastic strain and the gap between them is exactly e^ε, which is 1.25 at the ultimate load. Past that instant the deformation stops being uniform, so the engineering curve is drawn dashed: the real one falls faster than this, because the extension is now happening in one short length of the bar and the strain axis is still dividing it by the whole gauge.

    The curve was rising the whole time

    Every tensile curve ever printed turns over and falls, and nothing about the material does. The fall is the original area still being divided by after the specimen has stopped having it — and correcting the two denominators turns a strength, a ductility and a failure into one exponent.

    part 2 · materials

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