Series

Curved beam — the series

3 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. Cut the throat, and the face carries a moment and a tension at once. A crane hook of trapezoid section, 50 to 120 mm radius and 40 to 15 mm wide, carrying 50 kN, drawn beside the section at the cut and the stress across it. The load hangs on a line through the centre of curvature, so cutting the throat and taking everything below the cut as the free body leaves a face carrying a direct tension of 50 kN and a moment of N·R = 3.985 kN·m about the section's own centroid, which sits a full R = 79.70 mm from the load line. The stress is a hyperbola, zero at r = 75.04 mm rather than at the centroid 4.65 mm outside it, reaching 248.7 N/mm² of tension at the inner fibre and 140.6 of compression at the outer. The straight-beam formula, drawn dashed, reports 161.7 N/mm² for the bending part against the true 222.8, and leaves the 26.0 N/mm² of direct tension out altogether — between them, 54% under the real peak, at the fibre where a hook actually breaks. This is why a hook is trapezoidal: both effects are worst inside, so the material goes there.

    The bar that was bent before it was loaded

    In a curved bar plane sections still stay plane, and the bending formula is wrong anyway. The fibres were different lengths before anything was applied, so an equal rotation of two plane faces produces unequal strain — the stress is a hyperbola, the neutral axis has moved inward, and a crane hook carries half as much again as My/I reports.

    part 1 · sections
  2. Cut the throat, and the face carries a moment and a tension at once. A crane hook of trapezoid section, 50 to 120 mm radius and 40 to 15 mm wide, carrying 100 kN, drawn beside the section at the cut and the stress across it. The load hangs on a line through the centre of curvature, so cutting the throat and taking everything below the cut as the free body leaves a face carrying a direct tension of 100 kN and a moment of N·R = 7.970 kN·m about the section's own centroid, which sits a full R = 79.70 mm from the load line. The stress is a hyperbola, zero at r = 75.04 mm rather than at the centroid 4.65 mm outside it, reaching 497.5 N/mm² of tension at the inner fibre and 281.3 of compression at the outer. The straight-beam formula, drawn dashed, reports 323.4 N/mm² for the bending part against the true 445.5, and leaves the 51.9 N/mm² of direct tension out altogether — between them, 54% under the real peak, at the fibre where a hook actually breaks. This is why a hook is trapezoidal: both effects are worst inside, so the material goes there.

    The wide side goes inside

    A crane hook's section is a trapezoid with its broad face towards the centre of curvature, and that is not a casting convenience. Turn the same section round — same area, same depth, same moment — and the stress at the fibre that breaks rises by thirty-nine per cent. The shape is doing two things at once, and only one of them is in a straight beam's arithmetic.

    part 2 · sections
  3. A curved I-beam's flanges curl. The cross-section of an I-beam bent to a radius of 3.0 m, its flanges 300 mm wide and 15 mm thick, with the flanges' radial movement exaggerated 47 times; dashed, where the flanges would be if they did not bend across their width. It is bent the way that opens the curve, so the outer flange is in tension and the inner in compression. A tensioned flange round a curve is pulled toward the centre of curvature and a compressed one pushed away from it, so here both are pressed toward the web, and each outstand bends like a cantilever from the web, its tip moving 0.80 mm. Bent the other way, both would curl away from it by the same amount. The bars are the stress along the beam across each flange: the full value at the web, falling toward the tips to 0.72 of it, so that the flange works as if it were 89 per cent as wide.

    The flange that curls away from its stress

    Bend an I-beam into a curve and each flange, carrying its stress round the bend, is pressed sideways by that stress. The outstands bend like cantilevers from the web, and in bending they move to a different radius and shed the very stress that pushed them. At a tight radius only a strip beside the web works. But the flange's loss of width arrives slowly, and a stress nobody computes for a straight beam arrives at once: the flange bending across its own width, harder than it is stressed along the beam.

    part 3 · sections

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