Generator

Block shear: the metal between the holes

Rendered here at the parameters it defaults to, with every essay that calls it — which is the same list as the blast radius of changing it.
Block shear: the metal between the holes. Three bolts in a 10 mm plate end connection. The shaded block tears out along a shear plane 180 mm long and a tension plane 40 mm long. Shear yields first, and the capacity is the sum of two different strengths on two different planes: 421.7 kN, of which the shear plane carries 70.43%.

Block shear: the metal between the holes. Three bolts in a 10 mm plate end connection. The shaded block tears out along a shear plane 180 mm long and a tension plane 40 mm long. Shear yields first, and the capacity is the sum of two different strengths on two different planes: 421.7 kN, of which the shear plane carries 70.43%.

8 essays call block-shear. The drawing above is what it returns with no arguments at all; every call below passes it something, because a placement that passes nothing draws whichever member of the family the generator happens to default to rather than the one its essay argues about.

Where it is called

Changing this generator changes every one of these figures.

A bolt group under an eccentric load. A 3 by 2 bolt group carrying 100 kN at 150 mm from its centroid, with the resultant force on each bolt drawn to scale, by the elastic vector method. The load is shared equally and the torque is not, so the worst bolt carries 50.37 kN against 16.67 kN of direct shear alone — 3.02 times as much. Connections

The connection is not a point, and every diagram so far says it is

Every free body drawn here has joined its members at points. Real structures fail at the joints far more often than in the members, and the reason is that a joint is exactly the region the theory behind every other page explicitly excludes.

Block shear: the metal between the holes. Three bolts in a 10 mm plate end connection. The shaded block tears out along a shear plane 180 mm long and a tension plane 40 mm long. Shear yields first, and the capacity is the sum of two different strengths on two different planes: 421.7 kN, of which the shear plane carries 70.43%. Connections

The metal between the holes, which comes out as a block

A bolted end connection can fail without a single bolt breaking and without the plate reaching its tensile strength anywhere. A block of metal simply comes out, bounded by two surfaces with two different strengths on them.

The net section, and the path the tear takes. A 200 mm plate with two holes staggered by 50 mm at a gauge of 60 mm. The straight path through one hole leaves 178 mm; the diagonal path through both leaves 166.42 mm after the s²/4g correction adds 10.42 mm back. The shorter of the two decides, at 83.21% of the gross section. Connections

The tear that goes diagonally, and the correction that has no derivation

Stagger the holes so that no straight line crosses more than one and the plate does not get its strength back. The tear runs at an angle instead, and the arithmetic that makes it come out right is a century-old piece of curve-fitting nobody has improved on.

Bearing and tear-out against end distance. A 20 mm bolt in a 10 mm plate. Below 165 mm of end distance the bolt tears a channel out to the end and the capacity is proportional to that distance; above it the plate crushes in front of the bolt and the end distance stops mattering. At 40 mm the capacity is 52.12 kN and the mode is tear-out. Connections

The hole that goes oval, and the one that tears to the edge

A bolt pressing on the side of its hole either crushes the plate in front of it or shoves a channel of metal out to the end. Which one happens is decided entirely by a distance that is usually set by a minimum in a table.

An angle bolted through one leg. A 100 × 75 × 10 angle connected through its 100 mm leg with three bolts at 75 mm pitch. The centroid sits 19.77 mm from the connected face over a connection 150 mm long, so U = 1 − 19.77/150 = 0.87 and 13.18% of the net area is not working. Connections

The angle that uses half of itself

Bolt an angle through one leg and the other leg is not fully working. The correction is one over a length — both halves of it are geometry, neither involves a material, and a two-bolt connection throws away a quarter of the section.

Six ways for one dowel to fail, and the capacity is the smallest. Johansen's single-shear mechanisms for a 12 mm dowel through 40 and 40 mm members, each drawn as the shape it is: the dowel straight and the timber crushing, the dowel rotating rigidly, one plastic hinge, then two. The capacity under each is that mechanism's own, and the joint's strength is the smallest — 5.02 kN by mode c, which is the dowel rotates rigidly and both members crush. That is the kinematic theorem of plasticity: every mechanism gives an upper bound and the true collapse is the lowest of them. The crushed timber is shaded, and the circles are plastic hinges in the steel. Connections

The smallest of six failures

Everything else in this collection that fails does so in one way at a time. A dowel through timber does not — the wood can crush while the steel stays straight, or one plastic hinge can form in it, or two — and the capacity is the smallest of the six, which is the kinematic theorem of plasticity applied to a joint rather than to a frame.

The width nobody drew. A gusset plate with a brace bolted to it over 240 mm, and the width the profession has agreed to pretend is carrying the force. Everything else on this site arrives with a cross-section; a gusset does not, because it is a piece of steel with something attached somewhere in the middle of it and there is no geometry that says how much of it is working. The answer is the Whitmore section: assume the force spreads at 30° from the first fastener and take the width it has reached at the last, b_eff = w + 2L·tan30° = 367 mm. That is 4.08 times the width anything is actually attached to, and the rule comes from a 1952 master's thesis. It has since been checked against finite element work and holds to about ten per cent, which is fortunate, because moving the assumed angle by ten degrees moves the answer by 34%. On this plate the check that governs is not the stress the rule was written for: it is the Whitmore section buckles, at 721 kN against 1564. Connections

The width nobody drew

Every other member in this collection arrives with a cross-section. A gusset plate does not — it is a piece of steel with a brace bolted to it somewhere in the middle, and no geometry says how much of it is working. The profession's answer is a thirty-degree spread from a 1952 master's thesis, it invents three quarters of the area being checked, and the check it was written for is not the one that governs.

Block shear: the metal between the holes. Three bolts in a 9 mm plate end connection. The shaded block tears out along a shear plane 180 mm long and a tension plane 55 mm long. Shear ruptures first, and the capacity is the sum of two different strengths on two different planes: 524.79 kN, of which the shear plane carries 63.03%. Connections

The end that is only a plate

Cut one flange off a beam's end and what is left is a tee. Cut both and what is left is a plate with holes in it — no flanges, no section modulus worth the name, and none of the checks the beam was selected by. Three plate checks replace them, and the one that governs depends on dimensions that appear in no section table.

The library, page 1 of 7 — where block-shear sits